• Gender: Male
• Age: 55
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  1050000 /Annum
• Expected Gross Salary: INR  1600000 /Annum
• Preferred Country: India
• Notice Period: 90  Days
• Preferred Location: Maharashtra, Gujrath, NCR
• Work Experience: 27.9 Year(s)

Education

Post Graduate Diploma in Plastics Processing Technology, with First Class in 1994.
BSC, from Nagpur University, with First Class in 1990.

Skill Sets

Good Administrator & completing Organisational Target, as set by management
Sound knowledge of Plastics Raw Material of Engg & Commodity Plastics
MS-Office knowledge

Work Experience

Manager - Production
Since 2011
Company Profile: Is a leading Manufacturer of Home Supplies.
Job Profile:
Production Head of complete Household, Thermoware process in Injection Molding, PU Filling & Assembly Operations in Hamilton, responsible for
Achieving Organizational Goals through good administration & control with positive approach & team building,
Productivity Achievement as per set target on monthly basis.
Co-ordination with Product Design Team in New Mold Making & Mold Modification in existing molds.
Co-ordination with Marketing team (Export & Domestics) for achieving productivity as per stuffing dates.
Reconciliation of RM to FG for Physical Stock Verification purpose.
Production, Planning & Control of all activities regarding proper mold machine combination.
Improve productivity through trouble-shooting of the process with keen monitoring on hourly basis.
Implementation of Cost Innovative Projects.
Usage of Robot, conveyors.
Enhancing operator multi-skilling through training & awareness program.
Application of Process Mapping, Line Balancing, Lean manufacturing, Kanban process.
Achieving On time delivery performance and customer satisfaction.
Cut costs through SMED & Six Sigma techniques

Select Achievements :
Achieved consistent 100% On Time Delivery (OTD) & Order Fill Ratio (OFR) Performance with more than 12 Cr. FG per month.
Achieved New Range of Casseroles, Water Jugs, Water Bottles, Tiffin & House-holds productivity
Achieved more than10 Lacs Plastic part per months with Customer satisfaction.
Achieved smooth production from Molding & conversion into FG with proper Process mapping & Line balancing process
Maintain Good House-keeping with safe & neat shop-floor discipline
Good Project Leader with ability to get work done from sub-ordinates & colleagues.

Deputy Manager
From 2005 to 2011
Company Profile: Production in Plastics Molding, Manufacturer Of Colour TV, Home Appliance I.e. Refrigerators, Washing Machines, Microwave Etc.
Job Profile
In charge of production activity, timely delivery of Plastics component for LCD & TV , Team Leader for Hot & Cold Technology Project for LCD Cabinets & Gas Assist Injection Molding, Productivity Improvement & trouble shooting for achieving defect-free plastics component.
Select achievements :
Paint Deletion to Back Cabinets achieved in full fledged form
Installation of PRH & C unit & established Glossy molding in LCD panels
Stabilized Nitrogen Gas Assist Injection molding in 14”, 21” & 29” Front cabinets.
Reformulation of Raw Material in Front & Back cabinets to meet European markets compatibility & Quality
Conducted Trials for establishing mass production in new mold, machine, Raw material, colors etc.
Good Team Leader & communication skill to motivate subordinates & colleagues.

Assistant Manager
From 2003 to 2005.
Samsonite India Pvt. Ltd.
Job Profile:
Responsible for achieving productivity in Injection molds and Vacuum forming process through proper planning & procurements of Raw material, Monitoring for conversion of Recycled Vacuum formed trimmers and rejections. Raw material trials to meet European markets compatibility and Quality. Awareness training among the Engineers & Operators to maintain 5S.
Select Achievements :
Installation of Vacuum forming machine Illig on the shop-floor
Achieved Highest productivity on Engel machine in 29” & 32” Top & Bottom shells
Achieved NEU on month to month basis.
Being Internal Auditor for ISO 9000: 2000 certification, ISO system & Procedure followed effectively.
Established outsourcing of shells in Daman area with productivity and Rejection control.
Good Control on Manpower & achieved productivity as per Target

Executive
From 2001 to 2003
Prince Plastics Ltd.
Job Profile:
As a production in-charge, met all prescribed production targets in house-hold plastic parts like containers, lids. Application of SMED technique to reduce Mold change time on machine. Maintained safe & neat shop-floor by using Lean Manufacturing process. Maintained mold and machine life by using autonomous maintenance schedule.
Select Achievements:
Achieved Leakage-free Seal N Store Round, Square, Rectangular transparent Premium containers with good productivity.
Achieved 10 Sec. Cycle Time in Transparent lid
Achieved Lean Manufacturing Process on shop-floor & avoided stagnation of components on shop-floor.
Established blow molded parts for keeping cold storage items.
Practiced Kaizen tool on shop-floor through active workers participation.
Active participation in ISO 9000:2000 certification.

Senior Officer – Production, 2000 – 2001
Officer – Production, 1994 – 2000.
VIP India Ltd.
Job Profile:
As a Shift in-charge, met all prescribed production targets in luggage and its small components. Manpower deployment, Hourly Monitoring on machine, achieving production target, Rejection control, New mold trials for cost effective raw material, colors & establishing for mass production.
Select Achievements:
Use of Nylon & PC-ABS extrusion with Virgin material eliminated Regrind stock
Automation achieved in Alfa & Vanity Case models
Achieved Bench Mark productivity in Elanza 24T/B.

Training:
Special Training in South Korea on Hot & Cold Technology
Special Training on Gas Assist Injection Molding
Six Sigma – Green Belt
Internal Auditor for ISO 9000:2000 certification
5S & Kaizen tool

Future Goals

Successful Techno-commercial ability with learnability to achieve new target