• Gender: Male
• Age: 53
• Designation: Department Head
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  1100000 /Annum
• Expected Gross Salary: INR  1200000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Maharashtra
• Work Experience: 28.5 Year(s)

Education

Master Degree in Business Management From YCMOU- Nagpur in 1998

Post Graduate Diploma in plastic processing & Testing From CIPET- Bhopal in 1995

B.Sc. From Nagpur University in 1994  

Skill Sets

Overall operations in injection molding

Work Experience

Plant Head 
Since Jul 2016
Company Profile: Manufacturing home appliances and automobile parts. 
Job Profile:
Looking after overall operations including cost savings, audits, suppliers assessment, manpower management, planning, quality, customer focus.

Production Manager 
Jul 2007 to Jun 2016
Company Profile: Manufacturing Home Appliances parts for Refrigerator & LCD.
Job Profile:
Looking after all operational activities like process engg, autonomous maintenance, cost savings, innovative leader. 

QA Manager & MR
Feb 2004 to June 2007  
Company Name : Oriental Containers Ltd
Company Profile : ISO 9001:2000 and ISO 14001 certified company, manufacturing of renowned bottle’s cap containers.  
Job Profile : 
Taking care of supplier development & evaluation, in coming, in process & Finished Product Quality. Customer support & Complaint Handling, Implementation of system requirements. Active participation and involvement thru’ leading various cross functional team activities for VA initiatives to achieve the organizational goals.

Production Manager: 1999 to Jan 2004
Shift In Charge: Aug 1996 to 1999
Company Name : Veratile Polytech Pvt Ltd
Company Profile : Manufacturing PET Preforms.
Job Profile : 
Productionisation of products, process Design, providing engineering services including assy. Tools, Jigs & fixtures, maintenance of machines & tools to manufacturing shops in line with the productivity requirements, validation of product performance and Quality aspects of the products.

Core Competencies
Cost Reduction
Spearheading Value analysis, Concept saving & continuous Improvements initiatives in Process.
Implementing strict measures in operating procedures to optimize resource/capacity utilization.
Innovating new ideas via value analysis and engineering as well as source alteration & collective bargains.
Driving production targets for volumes, reduction in non-quality cost and on time delivery schedules.

Production Process Design & Engineering
Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses.
Handling operations for improvement in the existing products.
Preparing SOPs, manuals & work instructions for production operations for the unit and maintaining reports for facilitating decision making by the management.

Quality Assurance/Supplier Technical
Working in close coordination with vendors for detailing them on quality requirements & finalizing the quality plan.
Providing effective communication network between vendors & manufacturing centers to enable faster problem prevention & problem solving, experience learning and optimal value added initiatives.
Leading the deployment of Master Quality Agreements with vendors to commit the agreed rejection % level /PPM Target.

Product Development and Systems
Ensuring adherence to ISO/TS and maintaining all related documents
Identifying areas of quality failures and taking steps to rectify the system.
Initiating & assigning special projects to teams to minimize in- process rejection.
Ensuring outgoing products & projects quality by auditing process and finished goods.
Confirming product and component reliability with respect to various standards such as environmental transportation tests.

Man Management
Imparting training to various personnel’s, thereby ensuring optimum performance
Coaching employees & counseling, appraising and reviewing performance. 
Leading large teams, ensuring their career development & positive contribution to the company.
                                                Synopsis
Functional experience in Production, Quality Assurance Quality Control (SQA), Product & Project Development, Engineering in Automobile, Plastic Molding, Home Appliance, Quality Management System Implementation, Cost Reduction, Man Management, Supplier Development.
Strong project management skills & experience to develop Plastic Parts, sub assemblies & Packaging items.
Hands on experience to define appropriate policies, procedures, guidelines, reporting formats and W.I./ S.O.P. in various functions of organization in line with compliance of QMS- TS/ISO standards.
Expertise to deal with the valuable customers like LGEIL, Fiat.
Expertise to conduct Suppliers assessments and audits of key business process and systems for the purpose of:

New Supplier Qualification
Process release linked with New Technology & New Component/Piece part Qualification.
Corrective Actions - Follow up/Improvements
Suppliers Process - Benchmarking/Capacity Analysis
Major Quality Incidents or Customer Requested Assessments
Expertise to conduct the training programmes on various subjects like customer complaint analysis with QC tools, 8D root cause analysis, cause & effect diagram, why- why analysis, control charts etc.
Attended various training programs Internal auditor for ISO/TS.
Skillful in enhancing systems to bring greater cost efficiency levels energy/power reductions.
Resourceful at strategizing techniques for maximum utilization of manpower, machinery & other resources.
Demonstrated excellence in complete statistics for rework/repair/return/in process quality.
Handled various assignments successfully in the manufacturing and quality aspects of the product & process.
Contributed effectively the interface and mutual support among the various functions thru’ VA initiatives during the illustrious career span towards achievements of targets on existing products with best quality, material cost and change adaptations.
Contributed effectively as a Production Head among the various functions to ensure Productivity, efficiency & Line defects.
Skilful in manufacturing process of Injection Molding, trouble shootings.
Rewarded several Innovative ideas.  
Functioned as an Innovation Leader up to level 4 conducted by LG.
Experience in planning & control to reduce the mold changes & rejection.
Hands on experience on Inventory Control, better utilization of available sources.
Expertise in SAP for PP Module.
Handled QDC time target, Lead time analysis, UPH improvements, and DIO trends.

Future Goals

Growth