• Gender: Male
• Age: 53
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  1200000 /Annum
• Expected Gross Salary: INR  1500000 /Annum
• Preferred Country: India, Asia, Brazil, Australia, Europe, Nigeria, UAE, USA, Thailand, Tonga
• Notice Period: 30  Days
• Preferred Location: North, West
• Work Experience: 30.5 Year(s)

Education

Diploma in Business Management from Institute of Business Management & Research, Pune University in 2000
Post Graduate Plastic Technology from Central Institute of Plastic Engineer & Tech. CIPET, Hyderabad in 1994
B.Sc. in Physics from Salipur College, Salipur Utkal University Orissa in 1991

Skill Sets

Review of my credentials will confirm that I have served as a catalyst for Production, Moulding Operations (Plastic Auto Components), Cost Control, Process Operations, Quality Assurance and Team Management, with complete accountability.

Work Experience

Head - Production
Since June 2009
Company Profile:Manufacturing Automobile security system products including locksets, steering column locks, latches, strikers, handles and keyless entry systems for Customers like Nissan, VW, Mahindra & Mahindra, TML, FIAT & GM.
Job Profile:
Preparing injection molding production facilities including equipments
Responsible for timely delivery of 100% defect free components to the customer end
Monitored the Productivity of Injection moulding machines with respect to production plan while ensuring improvements in performance.
Monitored OEE & plan optimization.
Layout preparation for machine in new plant, Machine selection. Capacity plan.
Equipment selection, Negotiation, finalise specification, Inspection, Installation
& commissioning.
Manpower planning and recruitment of manpower for shop (production, Quality, Maintenance and Toolroom).
Capacity Calculation, SIOP, and to identify and develop new sources based on capacity
Preparation of departmental yearly budget aligned with sale and new project forecast.
PPC and Material reconciliation and Raw material supplier handling. Negotiation/ Costing: Grade selection.
New mould trials with specified material, T1, T2 trials Report Preparation and production Run
Participate in CAPA Analysis for non-conformities in products & processes.
Moulding Quality targets and job motivational aspects for employees.

Dy.Manager Process Engg.Cell
Oct’ 2005- May’ 2009
Company Profile:Leading manufacturer of optical storage media
Job Profile:
Productivity improvement, process and Cost Control of DVD lines in moulding. Manpower planning as per line and activity. Planning and preparation of moulding shop capex as per Budget.

Team Leader
Apr’ 1998 - Sept ’2005
TATA Auto Comp Systems Ltd (IPD)
Job Profile:
Handled the entire gamut of production operations encompassing quality and timely delivery of defect free components to customers.
Liaison with functional areas of production planning, production, quality, logistics, systems and staff management.
Possess expertise in process set up of Auto components, Dash Board, Bumpers, And Doors & Air Vents.
Processes all engineering plastic materials such as PP, Glass filled PP, ABS, HIPS, PC, and NORYL & Nylon.
Possess in depth knowledge of application and process of various types of plastic materials in injection moulding process and trouble shooting.
Work with Tata Auto Plastic from the beginning of project stage hence knows machine installtion, Comissioning to operation Mould trials, process set up of new moulds.
Exposure to Microprocessor control injection moulding machines from 60 TONS to 2000 TONS capacity.

Shift Engineer
Jul’ 1995 - Mar. 1998
Mutual Mecaplast Ltd
Job Profile:
Handled entire shift activities to achieve plan verses actual production.
Ensure Raw material reconciliation, less setup and in process rejection.
In charge of 25 shift manpower with safety work Condition in floor.

Trainee Engineer
Aug. 1994 - June 1995
Supreme Industries Ltd

Trainings Undertaken:
Training at Furaucia, France
Theoretical aspects of production system efficiency PSE encompassing Single Minute Exchange of Die SMED, 5S, KANBAN, TPM
Materials, injection moulding process, trouble shooting, basics of mould maintenance and repair
Maintenance of supporting equipment Hopper dryer, hot runner controller etc.

Future Goals

Unit Head in a Reputed organization