Ref. No. : CA - 27533 - (Production - Moulding – with 25.8 years in Plastic Industry)

Education

DME From Government Polytechnic Aurangabad., BTE Mumbai in 1996 with 62%

Skill Sets

Process Optimization, Production Planning, Rejection Control, Cycle time Optimization, 5s, Worker Agreement, IATF 16949, ISO 14000, OSHAS, SMED, TPM, QSB, VDA, APQP, BIQS, OEE, SAP, Product Development, Prototype, Mould Flow Analysis, cost settlement with Costumer, PPAP Approval from Costumer.

MS office.

Work Experience

Manager Production
Since Jul 2016
Company Profile: Plastic Parts Manufacturer for OEM like Mahindra, VW, FIAT, Nissan, GM, VOLVO, Bajaj.
Parts manufacture by company like exterior grills, bumper, tailgate and interior inner trims, glove box, air vent.
Job Profile:
To handle Moulding shop for front and rear Bumpers, Glove Box, Air Vent, Grill Mesh, Tail Gate, all Inner trims, wheel housing and Ski Rack of Mahindra and Mahindra, Volks Wagen, General Motors, Fiat and Volvo products
Responsible for the moulding process in-house of 24 machines plant.
Responsible for the arranging resources like man, machine and utility for the moulding.
Worked on different raw material as Acrylic, PC-ABS, PA-ABS, PPCP, ABS, Derlin, NYLON 6 and PET-PBT; these are used in manufacturing of Bumpers, Glove Box, Air Vent, Grill Mesh, Tail Gate, Inner trims, wheel housing and Ski Rack.
Achieving targets of reduction in PPM and improving upon quality of the product by reducing internal rejection due to moulding at all stages.
Achieving departmental target like Reduction in cycle time, subsequent stage rejection, PPM, Mould change time, improvement projects, OEE.
Hand on experience on plastic moulding machines of Capacity 350 ton to 2500 ton like Mitsubhishi, Super master, and Ferromatric.
Part of Core team of CFT in APQP, Costumer complaint, MRM and worker agreement.
Convergent with ISO14000, IATF 16949, OSHAS 18000 documentation, Lean Management, TPM, SMED,POKAYOKE, APQP, BIQS, VDA 6.3, MSES.
Support to the Corporate as well as Plant ME dept. for the improvement projects like Robot on molding machines, Hydraulic clamping, Magnetic Clamping, Bar coding system with SAP interface.

Manager Production
Aug 2010 to Jan 2016
Company Profile: Plastic Parts Manufacturer for OEM like Mahindra, VW, FIAT, Tata Motors, GM.
Parts manufacture by company like exterior grills, wheel cover, emblem, badges, Logo, tailgate, door handle and interior fuel rail, fuel indicator.
Job Profile:
To handle Moulding shop for all type of Glove Box, Air Vent, Grill Mesh, Apron, Tail Gate and Door Handle of Mahindra and Mahindra, IAC, Volks Wagen, GM and Ford products / multiple projects
Responsible for the moulding process in-house as well as at Moulding Supplier.
Responsible for the arranging resources like man, machine and utility for the moulding.
Worked on different raw material as Acrylic, PC-ABS, PA-ABS, PPCP, ABS, Derlin, Nylon 6 and PET-PBT; these are used in manufacturing of Glove Box, Grill Mesh, Apron, Fuel rail, Air Vent, Tail gate, and Door Handle.
Achieving targets of reduction in PPM and improving upon quality of the product by reducing internal rejection due to moulding in painting, assembly and platting process of the Costumer as well as in-house.
Achieving departmental target like Reduction in cycle time, subsequent stage rejection, PPM, Mould change time, improvement projects, OEE.
Hand on experience on plastic moulding machines of Capacity 80 ton to 850 ton like L&T, Windsor, Ferromatric, Kross Maffai and Electronica.
Part of Core team of CFT in APQP, Costumer complaint, MRM.
Convergent with ISO 14000, ISO/TS 16949 documentation, Lean Management, TPM, SMED, POKAYOKE, APQP, QSB, VDA 6.3.

Manager Production
Aug 2010 to Jan 2016.
Company Name : Exotech Zanini Industries Pvt. Ltd
Job Profile :
To handle a state of the art Moulding and Assembly shop for all type of Wheel cover, Grill, Fuel Rail, Badges, Logo, Service Indicators and Door Handle of Mahindra and Mahindra, Tata Motors, Fiat, Volks Wagen, GM and Ford products / multiple projects
Responsible for the moulding process in-house as well as at Moulding Supplier.
Responsible for complete assembly process of Badges, Logo, Service Indicators and Door Handle.
Responsible for the arranging resources like man, machine and utility for the moulding and assembly process.
Worked on different raw material as Acrylic, PC-ABS, PA-ABS, PPCP, ABS, DERLIN, NYLON 6 and PET-PBT; these are used in manufacturing of Wheel cover, Grill, Fuel rail, Badges, Logo, Service Indicators and Door Handle.
Achieving targets of reduction in PPM and improving upon quality of the product by reducing internal rejection due to moulding in painting, assembly and platting process.
Achieving departmental target like Reduction in cycle time, subsequent stage rejection, PPM, Mould change time, improvement projects, OEE.
Hand on experience on plastic moulding machines of Capacity 80 ton to 850 ton like L&T, Windsor, Ferromatric, Kross Maffai and Electronica.
Part of Core team of CFT in APQP, Costumer complaint, MRM, Worker Agreement.
Convergent with ISO14000, ISO/TS 16949 documentation, Lean Management, TPM, SMED,POKAYOKE, APQP, QSB, VDA 6.3.

Manager Development.
Dec 2006 to July 2010
Company Name : Pune Polymers Pvt. Ltd.
Job Profile :
To understand technical inputs about the product module and product design from customer (Part Drawing, 3D model, component sample and commercial input from costumer)
To check design feasibility of the component for manufacture mould for the part with tool room, Design, production, assembly and quality etc.
Preparation of Development plan for prototype, tool, raw material, bought out item process till its first sample submission.
To conduct trail for component and get it approved from costumer by PPAP and all other necessary document with help of Quality Department.
Product handover to production on customer approval.
Product BOM preparation & record keeping for any engineering change.
Commercial settlement on component cost, tool cost, fixtures, relation gauges, delivery, quality requirement and bought out items.
Plant quality & TPM activity monitoring.
Involvement in PPC activity for monthly plan.
Products developed for Bajaj are Engine cover, sari Guard, Mudguard, Speedo flap, emblem, Filters, seat lock assemblies, fan cover, band battery, and starter motor cover.
Products developed with Tata Motors and other various costumers are Fuse Box Assembly, speaker grill, End Cover, BCM housing, handle lever and Knob, Relay housing and Base.

Member Moulding.
Nov 1998 to Dec 2006
Company Name : Rinder India Pvt. Ltd.
Job Profile :
To handle a state of the art moulding shop for all type of head lamp, tails lamp and blinkers of pulsar, CT-100, platina, Discover, Bajaj, Yamaha, TVS, products / multiple projects.
Well conversant with plastic moulding process, process FMEA & process selection.
Monitoring machine / manpower efficiency
Co-ordination with tool room & assembly department to enhance production efficiency.
Worked on different raw material as Acrylic, PC, PPCP, ABS, DERLIN, NYLON 6 and PBT; these are used in manufacturing of lighting components like lens, reflectors, housing of H/L and T/L
Achieving targets of reduction in PPM and improving upon quality of the product.
Reduction in cycle time, subsequent stage rejection is achieved through cost effective solutions
Hand on experience on plastic moulding machines like L&T, WINDSOR, SIGMA, BATTENFIELD.

Additional activities:
Convergent with ISO/TS 16949 documentation, SIX SIGMA, TPM, DOE, SMED, POKAYOKE, APQP.
Coordinated for TPM implementation, KAIZEN and why why analysis for OEE generation.

Trainee Engineer
Apr 1997 to Apr 1998
Company Name : Forbes Gokak Ltd.
Job Profile :
Operation monitoring on NC grinding machines and center less grinding machines
Production activities like scheduling, planning of the parts required for diff. types of taps and
Thread dies.
Quality concern resolution & co-ordination with development, QC.

Trainee Engineer.
June 1996 to Oct 1996
Company Name : Creative Tools Press Comp Pvt. Ltd
Job Profile :
Production planning and operations of diff. types of press components required for chassis assemblies.
Handling daily dispatches, customer complaints and quality problems.
Records as per system.

Future Goals

Growth

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