• Gender: Male
• Age: 44
• Designation: Department Head
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 24.4 Year(s)

Education

G.I.E From The Indian Institute Of Industrial Engg., Mumbai, in 2009 With 67%

D.E.E.E. From Tamilnadu Polytechnic, Madurai, TN, in 2000 With 89%

S.S.L.C From V.M. G. H.S. School, Periyakulam, Theni Dt., TN in 1997 With 88%

Skill Sets

SAP MM2, Ms Office, VB 6.0, Oracle 8.0, Orion

Work Experience

Head Materials 
Since Jun 2014
Company Profile: Manufacturer Of Mechanical Control Cables To 2 Wheeler And 4 Wheeler OEMs, Also Window Regulator To 4 Wheeler OEMs.
Job Profile:
Having Good Experience In Purchasing All Complete Plant Utilities In Higher Ranges, Office Equipment & Furniture, Line Assembly Machines, Quality Equipment And Machineries And All Other Consumables, Production And Maintenance Tools Etc… Developed Cost Competitive Suppliers To Compete With North Side Of India In Sheet Metal, Plastic, Rubber, Cold Forging And Machining, Fasteners Etc… Achieved The Cost Reduction Of 22 Millions / Year By Localization And Alternate Source Of Vendor, VA/VE.
Identifying The Cost Competitive Suppliers And Improve The Suppliers With Quality Conscious, Development Of New Project Child Parts, 100% On Time Delivery In Regular Child Parts, Cost Reduction Of Existing Products 5% Every Year, Team Work Enhancement And Heading 6 Peoples

Deputy Manger – Strategic Souring/Purchase 
June 2010 To 2014
Company Profile: Manufacturers Of Radiators And Intercoolers To Tata Motors, Ashok Leyland, Eicher Etc Main Responsibilities Were Potential  Supplier Identification, Negotiation, Price Finalization, New Parts Development, Supplies Stabilization, Supply Chain Management, Cost Savings By VA/VE Activities, In HPDC, GDC, Sheet Metal, Plastic Injection Moulding, FRP, Rubber, Fasteners, Packaging Etc… 
Job Profile:
Identified And Implemented Cost Effective Suppliers In Sheet Metal, Rubber, Plastic, Machining And Forging To Achieve Cost Reduction Of 1 Crore/Year. Developed Supplier In Above Commodities And Achieved 100% On Time Delivery To Support Production

Assistant Manager – Supplier Development (LPDC, GDC, SG Iron Castings) 
2008 To 2010 
Company Name: JKM  Automotive Ltd
Job Profile:
Vendor Development By Handled All The New Hpdc Parts, Cast Iron Parts, Gdc Parts And Sub Parts Of Fastners, Bearings, Bushes, Plastic Parts And Rubber Parts, Sheet Metal Parts For Gear Shifts, to M/s Hyundai, Ford, Tata Motors, John Deere, Daimler India, Hindustan Motors, Nissan India, Cummins-daventry, TMA, Fiat India.

Parts Developed: HPDC : Oil Pumps, Water Pumps, Rocker Cover, Rocker Arm, Cam Cap Shaft, Thermostat, Fitting Water Inlet, Case Oil Seal, Fork Shifts, Cam Cap Thrust, Nano Oil Pump And Cover, Gear Housing, Bearing Housing, Pump Drives
GDC : Inlet Manifolds, Surge Tanks, Compressor Housing
Cast Iron : Exhaust Manifolds, Water Pump Housings, Support, Lh And Rh Brackets, Fork Shifts
Sheet Metal: Fork Flyers, Bushes, Fork Shift Rods
Rubber: Rocker Cover Gaskets, Fork Shift O Rings

Role Played: New Vendor Identification, Tool And Part Cost Negotiation And Finalizations, Po Release, Samples Follow-Up With Timing Line Chart In Line With Customer Timeline. Customer Interactions, Updating The E.O Changes, Rejection Control, Va/Ve Activities.

Assistant Manager 
2006 To 2008 
Company Name: Ar Die Casts India Pvt. Ltd
Job Profile:
Successfully Completed The New Plant Installation With HPDC Machines, Shot Blasting Machine, Vibro Finishing Machine, Plant Unitilities Like DG Set, Compressor Etc. Development Projects Of High Pressure Die Casting, Low Pressure Diecasting And Gravity Die Castting Parts To Bosch, Caparo Engineering, Sundaram Clayton Ltd., L&T, Ashok Leyland And Royal Enfield. 

Parts Developed:
Auto Electrical Housing Parts, Fixing Bracket, Front Bracket, De Bracket, Panel Housing, Fan Housing, Fuel Injection Pump, Bracket, Rocker Cover, Rocker Arm

Role Played: Installed All Machineries And Utilities In The New Plant And Started The Production Successfully.

Sr. Engineer – New Product Development Of HPDC And LPDC Aluminium Castings
2000 To 2006
Company Name: Roots Cast Pvt. Ltd
Job Profile :
Developed High Pressure Die Casting Parts Ranging From 0.20 Kgs To 3.5 Kgs To Bosch, Lucas-Tvs, Tvs-Motors, GE Electricals-USA, Parker Hanifen, Ford (South Africa), Knorr Bremse

Parts Developed: Oil Pump Housing, Cover Housing, Alternator Brackets, Fuel Injection Pump Housing, Housing Covers, Gear Shifts, Brake Levers, Brake Shoes, Heat Sinks, Foot Rest, Front Wheel Hub, Gear Housing, Water Pump, Filter Housings

Role Played: Drawing Study, APQP, Quote Preparation To Customer, Model And 2D Drawing Ir Preparation, Feasibility Study, Runner Design For Hpdc Tool, Flow Analysis, Weekly Review, T0 Sampling, Inspection, Ppap Submission, Trimming Tool Manufacturing, Gauges And Fixtures Manufacturing For Leak Proofing, Load Test, Proving Of Tools Within 3% Rejection And Hand Over To Production Team. Identified Tool Room Supplier For Manufacturing PDC And GDC Tools. Changed Manual Fettling Process To Complete Trimming Process In The Plant. Improved The Cycle Time By 20%. Achieved The Fuel Cost Savings To 50 Lakhs Per Annum.  

Technical Skills
High Pressure Die Casting, GDC, Cast Iron, Sheet Metal, Plastic Injection Moulding, Rubber, FRP, Packaging
Al HPDC, GDC - Experience In Production, Process Control, Process Set Up, Melting Control, Process Stabilization, Defect Control, Cost Savings, Experience In Tool & Die Design, Manufacturing, Maintenance.

Cast Iron - Experience In Development Of SG Iron, GI Castings For Passenger Car, Heavy Vehicles, Farm Vehicles. Process Control, Supplier Identification, Cost Finalization, Tool & Core Box Development.

Plastic Inj. Moulding Rubber - Experience In Development Of Plastic Injection Moulded Parts Starting From 0.1 Gram Level For Two Wheeler, Passenger Car, Heavy Vehicle Sector. Process Knowledge, Supplier Identification, Cost Finalization For Process, Rm Identification And Cost Finalization, New Tool Development With Supplier.

Rubber - Experience In Development Of Rubber Parts In Compression Moulding And Extrusion Type Ranging From 0.5 Grams Level. Cost Finalization, Development Of Parts To Achieve 100% Dimensional Accuracy To Achieve 100% Sop Level.

Sheet Metal - Experience In Cost Effective Supplier Identification For Press Tools And Components With Fabrication Including Welding And Child Parts Assy. With Surface Finishing. Rm Sourcing And Cost Finalization. Supply Chain Establishment. 

FRP - Experience In Development Of FRP Fan Shrouds For Heavy Veh. Sector With Mould Development, Cost Finalization, PPAP, Supply Chain Establishment.

Fasteners - Experience In Development Of Special Type Of Fasteners With Improved Surface Finish Through Cold Forging And Machining.

System Side - Coordinator And Iqa Auditor For ISO 9001:2004, TS 16949, ISO 140001

TPM Activities - Experience In Tpm Activities As A Pillar Chairman For Kobetsu Kaizen

Vendor Development & Purchase 
Al. HPDC, Al. GDC, Cast Iron, Sheet Metal,Plastic Injection Moulding, Rubber, FRP, Fasteners Packaging
- New Vendor Identification And Selection Through Web Searching, Past Experience & Friends Circle.
Supplier Off Site And On Site Evaluation Category Wise, System Audit.
Capacity Analyze And Product Manufacturing Capability. 
Cost Finalization, Part Development In Line With Target, Product Approval Through Ppap And Product Regularization.
Tools And Dies Cost Finalization With Break Ups.
Cost Savings And Va/Ve Through Continual Improvement.
Taking Care Of Supplier Monitoring And Regular Procurement Activities.
Maintaining Minimum And Maximum Stock Norms.
Alternate Source Identification And Implementation Of Sob.
Ensure The On Time Delivery And Incoming Quality Of Child Parts.
Effective Usage Of Logistics.
Implementation Of Effective Packaging System As Recycled Type With Cost Effective.

System Activities - Vendor Re-Evaluation Audits, Process Audits, Sqa Activities, APQP, PPAP, FMEA, TS 16949, ISO 14001, Oshas

Training Undergone
5’s Practices And Implementation In CIIP.
Melting Practices At Pune Conducted By Alucast
ISO 9001:2004 Version Conducted By Tuv.
TS 16949 Conducted By Ul India Pvt. Ltd.
ISO 14001 Conducted By Ul India Pvt. Ltd.
TPM Management Conducted By Tpm Club Of India.
PFMEA Conducted By LRQA At Chennai.

Awards Received
Best Cost Saving Award – 2001
Best Kaizen Award – 2002
Best – Co-Ordinator Award For Iso 14001 – 2004
Best 5’s Co-Ordinator Award – 2006

Future Goals

To Take Challenges, New Assignments And Complete The Tasks Successfully, Which Will Give Growth To The Organisation.