Ref. No. : CA - 19706 - (Quality - Extrusion – with 18.5 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Processing and Testing From Central Institute of Plastic Engineering and Technology in 2007 with 73%

Bachelor Degree in Polymer Chemistry From Mar Thoma College Chungathara, University of Calicut in 2005 with 68%

H.SC From MSP HSS Malappuram, HSE Board in 2002 with 56%

S.SC From MSP HSS Malappuram State Board of Secondary Education in 2000 with 67.3%

Skill Sets

Experience in Plastic Processing and Testing.
Strong background in Plastic/polymer R&D, QA/QC, Testing, Injection Molding, Extrusion Process and Compounding.
Knowledge in Laboratory testing principles and QC principles.
Operational and Theoretical knowledge of DSC, MFR, TGA, Density, Impact test, Izod and Charpy impact test, Vicat softening point, Heat deflection temperature, Carbon black content, Carbon black dispersion, Heat reversion test, Opacity, Hardness test, Moisture Content Analysis, Water Absorption Test, Oven Aging, Tensile Properties, Tear Resistance, Puncture Resistance, Modulus of elasticity, Environmental Stress Crack resistance (NCTL), Asperity Height, Dimensional Stability, NMR,FTIR,& XRF, Plastic Welding Test Like Peel, Shear, Vacuums test & pressure test. 
Strong experience in working and trouble shootings of Injection molding machines, extrusion machines. 
Material handled such as PE, PP, and PVC.
Knowledge in ASTM, DIN, ISO, SASO and IS Standards for Both PVC

Work Experience

In Charge, Quality Control
Since Oct 2012
Company Profile: Manufacturer of HDPE Pipes and Fittings.
Job Profile:
Quality Management System :-
Working as an acting MR for ISO 9001:2008 system
Maintaining the ISO documents 
Conduct Internal Quality Auditing 
And work with innovation to achieve our Departmental Objective (KPI)/Organization objective

Laboratory Management: -
Develop New standard test procedures by analyzing ASTM & other International standards(DIN/ISO/EN), Equipment calibrations & maintenance, , Deriving and establishing internal Standards in addition to International standards
Conducting Training Program for new QC Staff & make updates to all QC & related staff. 
Managing all type of testing Equipment & procedure to conform international standard ISO 4427
Managing all type of Calibration( Internal & External) of Lab/Production Equipment

Process Management: -
Managing all Lab staff towards achieving KPI
Managing all Lab staff to cover all process activity like Incoming material inspection (HDPE, Master batches & Anti-oxidants),In Process inspection & Final inspection before dispatch.
Conducts various types of testing methods for checking product performance (MFI, Density, CBC, Carbon Black Dispersion, Tensile properties, Hydrostatic Pressure Test, Heat Reversion test, Dimensional Stability, Etc...)
Developing & Managing Third party testing vendor to conform product quality

Technical Support: -
Providing technical support to production for optimise process
Providing technical support to sales & marketing for project requirement specification
Technically Analysing the customer project requirement & advising to them as per requirement

New Development: -
Supporting to Plant Management to develop cost effective Resin, Master batch & Antioxidant 
Supporting to Marketing to develop new product & standard to meet our company goal. 
Optimize existing processes for high efficiency and cost reductions
Assist in new process development and implementation
Attends the customer’s complaints.
Identify and troubleshoot process-related issue  
Certification Management : -
ISO 9001:2008 Certification
SASO Certification
NSF Certification
Saudi ARAMCO Product Certification
Certification from Ministry of water and electricity.
Worked for ISO 9001:2008 certification by TUV Germany. The company re-certified  this ISO 9001:2008 certificate in AUG 2015
Take SASO Certification on 2013 for our company.
Take NSF Certification on 2013.
Taken Approval from SAUDI ARAMCO for supplying our product to them
Certification from Ministry of Water and Electricity.

QC Engineer, Shift In Charge, Plant In Charge
Mar 2008 to Aug 2012
Company Profile: Manufacturer of PVC Pipes And Fittings

QC Engineer
Feb 2007 to Mar 2008
Company Name: Shand Pipe Industry.
Company Profile: Manufacturer of PVC Pipes And Fittings

Project
Company Name: Big Bags International Pvt Ltd 
(Leading manufacturers of FIBC (Flexible Intermediate Bulk Container).It have manufactured the FIBC using Poly Propylene through the Extrusion Method.)
Designation:Implant Trainee 
Duration: From August 2006 To January 2007
Area In Knowledge
Plastics Processing Techniques.
Plastics Testing Techniques.
Plastics Materials & Its Applications.
ISO 9001:2000 & ISO 9001:2008
Quality Management & SQC Techniques
Polymer Science & Fundamental. 
Additives & Compounding. 
Costing Industrial Management. 
Production Planning Control.
Measurement System Analysis

Future Goals

To Work in a creative and challenging environment that shall yield the twin benefits of job-satisfaction and steady-paced professional growth and aid in attaining organization’s goal.

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