Ref. No. : CA - 8467 - (Quality - Resin, Compounds, Masterbatch – with 29.8 years in Plastic Industry)

Education

Integrated M. Tech. In Polymer Science & Technology (Plastics & Rubber Technology) From Calcutta University With 77.97%. Achieved Top Rank. In 1994
Diploma In Management From IGNOU In 2001.
B. Sc. (Chemistry) Hons. From Scottish Church College, C.U Securing 53.4% In 1990

Skill Sets

Plastics, Rubbers, Rubbers Mastication & Compounding, Thermoplastics, Thermoset plastics, Polymer composites, Resins, Engineering plastics, Thermoplastic Elastomers, Fibres, Lubricants, Fillers, Paints, Adhesives etc.
Injection Moulding, Compression Moulding, Thermoforming, Vacuum Forming, Extrusion, Calendaring, etc.
Universal Testing Machine, Charpy Testing machine, Heat Deflection and Softening Point Testing Machine, Ubbalode Viscometer, Impact Tester, Rotothinner, Salt spray Testing, Adhesion Testing, etc.
DSC, TGA, FTIR, etc.

Work Experience

Head – Manufacturing Excellence & QA
Since March 2011
Company Profile: Leading manufacturer of pipes and fittings, plumbing systems
Job Profile:
Overall responsibility of four plants covering following activities: established & implementation of ISO 9001, EHS (ISO 14001 & OHSAS 18001), implementation of best practices among the plants, preparation of Quality budget, monitoring & improving of quality standard of incoming, in process & finished goods, Customer complaint handling, conducting training & awareness program at various level, technical audit, optimum utilisation of manpower, wastage reduction, set-up time reduction etc at four locations. Have in-depth exposure on following:
CPVC, UPVC & PP-R Resin & Compound.
Injection moulding & Extrusion processes for CPVC, UPVC & PP-R pipes & fittings
Trouble-shooting for production of CPVC, UPVC & PP-R pipes & fittings
Inspection & Testing of CPVC, UPVC & PP-R Pipes & Fittings

Senior Manager - Corporate Quality Systems: Oct. 2008 - Feb. 2011
Works Manager : April - Oct. 2008
Company Profile:
Leading manufacturer and supplier of high quality Re-inforced Polypropylene
compounds, Thermoplastic Elastomers and Fibre Re-inforced compsites
Job Profile:
Establishment, Implementation & Monitoring of Integrated Quality, Environment & Safety (IQES) Management Systems in line with ISO/TS 16949:2002, ISO 14001:2004 and OHSAS 18001:2007 .
Analysis of all Quality Problems including Customer complaints, internal rejections. To ensure Review and validation / sustenance of all actions (CAPA) taken based on Quality Complaints for achieving Zero Customer Complaints.
Horizontal replication & sharing of best practices in all plants from other plants.
Performance Monitoring of three plants (in terms of increase productivity , decrease rejection / wastage, increase machine utilisation, decrease of non moving RM & FG with proper disposal action, Cost saving activities through VA / VE, On time delivery to customers, Zero customer complaints, reduction of specific energy consumption, compliance of Legal & other requirements in line with EMS & OHSAS etc) on regular basis & reporting the performance comparison to all concerned persons including Top Management.
Publishing monthly Quality Systems Dashboard containing comparative performance of all three plants to all concerned persons including Top Management.
Implementation & monitoring of Housekeeping through 5S in all Plants.
Initiation of Continual Improvement Projects in all three Plants.
Liaison with all external parties like ISO/TS, EMS & OHSAS Certification body, PCB etc.
To ensure compliance of EMS & OHSAS related Legal & Other Requirements in all three Plants.
Monitoring of all inventories (FGs, RMs & WIPs) through checking of Perpetual Inventory, Material Balance Sheets etc.
Stringent Monitoring of Integrated QES Management Systems by conducting Sample Audit on ISO/TS, EMS, OHSAS, 5S etc every month in addition to planned Internal Audit.

General Manager (Manufacturing)
Aug 2007 to March 2008.
Company Profile: Tech Dry (India) Pvt Ltd (ISO 9001 2000 certified), a polymer based construction chemical company

Quality Assurance Dept.
February 2007 - July 2007
Company Profile: Finisar Corporation (ISO 9001, 2002 & ISO:14001 & OHSAS:18001 Certified), Malaysia, a USA based multinational company dealing with Electronic Products,
Job Profile:
Looking after System audit, System improvement based on Customer complaints & internal rejection, Process Validation, Implementation of CAPA, Publishing of daily Quality Dashboard to Top Management, Weekly report, Incoming Quality Assurance, In-process Quality Control, Process improvement, Compliance of New Product Introduction, modification of documents through ECO based on latest improvements etc.

Manager (Quality Assurance).
April 2006 - Feb. 2007
Company Profile: Paracoat Product Limited, (in Technical Collaboration with Asahi Rubber Co., Japan), a TS:16949, ISO:14001 & OHSAS:18001 Company.
Handled :
Acoustic products / sound deadener & anti vibration pads for automobiles made of Rubber & bitumen / Asphalt.
Materials used are Natural Rubber, EPDM, Reclaim Rubber, EVA, LDPE, Butyl, Epoxy-butyl, PU Foam, Non-woven felt, Resinated Felt, etc.
Mastication, Mixing / Compounding, Calendaring, Vacuum forming, Compression moulding.
Projects Worked on:
Six Sigma Project on reduction of Line Rejection of Rubber moulded products.
Lean Manufacturing Project on increasing productivity by Synchronising different operations, Changing process layout, & by reducing WIP, Finished Goods to avoid handling & rejections.
Development of cost effective Melt Sheet by using Polymeric fillers & wood dust.

Assistant Manager (Quality Assurance).
Dec. 1996 - April. 2006
Birla Corporation Ltd, Auto Trim Division (an ISO/QS: 9000 Company)
Chief Tasks Handled
Polymer Composites e.g, Glass Fibre-Polyester, Jute-Polyester, Jute-PP, & Wood Pulp – PP for Automotive Interiors & their different Testing e.g, Activity, Charpy Impact, Tensile Strength, Flexural Strength, Elongation, HDT, Chemical Resistance etc.
Lamination of Cellular PVC, PP, PE, PU foam & Fabrics by using PU Adhesive.
Modified PPO plastics, PP, Acetal Resin, Unsaturated Polyester resin & different Chemicals.
Prototype making & Composite Tooling.
Compression Moulding, Injection Moulding, Extrusion.

Accomplishments:
Associated with Vendor developments for Chemicals, Resins, PU Adhesives etc.
Successfully developed Jute-PP non-woven felt for automotive composite door trim.
Successfully modified existing UP Resin mixing formulation.
Associated with successful implementation of ISO/QS 9000 Quality Systems & VA/VE practices.

Research Executive
May 1995 - Dec. 1996
Shalimar Paints Ltd., R&D Div. (Resin Laboratory)
Chief Tasks Handled:
Successfully developed/ prepared
Different types of resins & their formulations e.g, Polyesters, Alkyds, Acrylics, Epoxy-Polyester etc. (both solvent based & water reducible)
Coil Coating, Water Reducible Coating, Wood Coating, PU, Vinyl, Chlororubber Paints etc.
Testing of Paints & Resins (Chemical resistance, weather resistance, Impact strength, Adhesion, Viscosity, Acid value etc.)

Industrial Trainings:
In–Plant Training
Organization: Fort Gloster Industries Ltd. (Cable Division), Howrah-711310
Duration: 2½ months.

Academic Projects:
Project Title: Preparation of Acrylic Lacquers & Polyvinyl Acetate Co-polymer Emulsions for Coating & Adhesive Application”
Organization: Fort Gloster Industries Ltd. (Cable Division)
Duration: 6 months.

Future Goals

To be factory head / operation heads achieving organizational goal

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