Ref. No. : CA - 13049 - (Quality – with 28.9 years in Plastic Industry)

Education

M.Sc in Total Quality Management from Sikkim Manipal University in 2005.
Post Graduate Diploma in Plastics Testing and Conversion Technology
from CIPET, Chennai with First Class in 1995.
Post Graduate Diploma in Computer Applications from Manonmaniam Sundaranar University, Tirunelveli with Second Class in 1994.
B.Sc in Physics from Sri Paramakalyani College, Alwarkurichi with First Class in 1993.

Skill Sets

Computer knowledge: Working knowledge in MS Word, MS Excel, Power Point & Adobe Pagemaker.
Language C, C++.

Work Experience

Head - QA & MR
Since April 2008
Company Profile: Manufacturer of O rings, shaped seals, membranes, gaskets, plain seals, rectangular seals, precision rubber components etc.
Job Profile:
Management Representative for ISO/TS 16949:2009, ISO 14001:2004 and Head - Quality Assurance.
In charge of Vision System Programming and maintenance of Automatic measuring machine and Automatic sorting machine
Customer Representative for all Customers
Responsible for PPAP activities for all transfer projects fro m JV
Key member to interact with JV and Customer on Quality Requirements

Achievements:
Achieved Letter of Conformance for ISO/TS 16949:2002 with 3 months data to get the business from Honeywell.
Implemented the system requirements to pass QCDDM Audit from Honeywell to start the business.
Certification of ISO/TS 16949:2009 and ISO 14001:2004 without the help of any external consultancy.
Sustaining Zero PPM since starting of the company.
Trained the team on QMS, EMS , CSR and core tools for effective maintenance of QMS & EMS.
Successfully maintaining the Vision System which is first time in India for the inspection of Rubber parts.

Asst. Manager
Feb 2006 to Mar 2008
Company Profile: Manufacturer and Exporter of rollers, bellow boots, tank wheels, bushes and gaskets.
Job Profile:
Coordinator for ISO/TS 16949:2002 Quality Management System, Environmental Management System ISO 14001:2004 and Ford Q1.
Team Member in TPM Secretariat In Charge for conducting QMS Audit, Mfg.Process Audit and Product Audit and ensuring compliance to laid down systems.
In charge of Chemical Lab and Coordinating Calibration and MSA activities.
Coordinating PPAP documents for the entire product range of the organization.
Coordinating Supplier Audits and Supplier Development Training Programmes.
Achievements:
Acted as a key person to successfully pass the TS 16949:2002 Continuous Assessment and recertification by UL India.
Acted as a key coordinator to achieve Ford Q1 Award.
Preparation of PFMEA and CP as per AIAG 3rd edition and TS2 requirments for all OEM’s and, Tiers of OEM.
Active team member to update the audit requirements of M/s Nissan and successfully passed in M/s Nissan Audit.
Active team member in TPM Secretariat in the preparation TPM Consistency Award pre audit and Final Audit by JIPM, Japan.
Designed the Manual , procedure , Onsite emergency Manual for EMS ISO 14001:2004 and successfully completed the Certification process.

In Charge- Quality Control & Manager
Apr 2004 to Feb 2006
Company Profile: Supplier to Automotive industry in India and world wide, providing solutions for Modules and Systems made out of Engineering plastics components and assemblies.
Job Profile:
Coordinating to Implement ISO / TS 16949: 2002 Quality Management System and monitoring the effectiveness.
Coordinating with Task Force Team to implement 100 PPM
In charge of Quality Assurance Department
Coordinating QMS Audit, Manufacturing process and product audit throughout the organization
Core Team member for implementing 5S
Coordinating Training programmes for the entire team on Quality Management System and SPC.
Coordinating Supplier Audits and Supplier Development Programs
Coordinating with CFT to resolve customer concerns.
Implementation of SPC and MSA
Accountable for PPAP Documentation and Active member of APQP Team
Achievements:
Designed the Manual, Procedure and Process Mappings within 8 months time and made the company ready for Certification Audit By Dec – 2004and achieved TS2 certification by February 2005.
Achieved Recertification to ISO / TS 16949 : 2002 by February 2006
Brought the Customer Score card to Green Status from Red.

Senior Executive- Quality Assurance Incharge
Aug 1995 to Mar 2004
Company Profile: Is a leading Manufacturer & Supplier of Foams , computer foams, mobile foam.
Job Profile:
Coordinating to implement ISO 9001: 2000 Quality Management System and monitoring the Effectiveness.
Responsible for the following Quality Assurance activities.
Receiving Inspection.
Process Inspection.
Final Inspection.
Coordinating the calibration of Inspection, Measuring and Test Equipments.
Control of Non-conformities during Receiving, In process and Final Inspection
Implementing Statistical Process Control Techniques.
Coordinating to get Test Certificate from Accredited External Agencies.
Coordinating with production department for new development.
Dealing customer complaints and suggesting corrective and preventive action to Production department for better quality service.
Coordinating Internal Quality System Audit and Training programmes.
Core team member of 5S activities.
In-charge of Training activities and coordination.
Achievements:
Designed the Process Flow Diagram, PFMEA and Control Plans for all the operations of the unit and implemented the same
Acted as a Key person in designing the ISO 9001:2000 Quality Management System document and actively involved in Implementation to get certification from TUV Suddeutschland.
Acted as a Key person in designing the ISO 14001 : 1996 EMS Manual.
Implementation of SPC in the process activities of the plant.

Designed the Following for statutory and Regulatory requirements:
Safety Manual
Material Safety data sheet (MSDS) and Product Manual for all the products
Onsite Emergency Plan

Materials Handled : LDPE, LLDPE, EVA, Antistatic master Batch, Blowing Agents, Cross linking Agent and Fillers, Colour Master Batches.


Future Goals

Eager to contribute to the growth of a progressive Organization with Quality service.
Willing to take part in the competitive environment to shape my career.
Desire to succeed by learning and hardworking.

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