Ref. No. : CA - 27673 - (Quality - Blow Moulding – with 20.7 years in Plastic Industry)

Education

(PGD-PPT) From CIPET Haldia, West Bengal in 2005 with 1st Class

B.Sc (Chemistry) From Dibrugarh, Assam in 2001 with 1st Class

12th From Guwahati, Assam in 1997 with 2nd Class

10th From Guwahati, Assam in 1995 with 1st Class

Skill Sets

Experience in the field of Quality/Manufacturing Management, Process Improvement with a reputed industry.
An effective communicator and team leader with excellent analytical and problem solving skills.

Process Improvements
Realizing process improvement, apply quality tool and technique in different business process of manufacturing industries to enhance productivity and profitability.
Resource Management
Developing Managing and monitoring the performance of multi-skilled work force and conceptualizing need-based training programs.
Handling material and manpower planning and preparing man power allocation, work distribution chart.
Quality Assurance
Ensuring compliance with production standard & continues improvement in process capability during the manufacturing process.
Practicing Quality standard and responsible for Quality up-gradation & productivity with key emphasis on improving quality.
Maintaining process compliance as per the ISO 9001:2015, ISO 22000:2005, BRC-IOP,

Work Experience

Department Head
Since Jun 2018
Company Profile: Manufacturer of plastics molding items. a premier molding house for rigid plastics packaging and engineering components. Customers are as Personal Care (Unilever, Loreal, Henkel, Biersdrops, Oriflame, Dabur, Glenmark, Cipla, Sun Pharma, Himalaya, Ferraro, AG Polypack), Home Care, Syrup and Honey, Shampoo and Lotions, Wide Mouth Jars, IML Food Containers.
Job Profile:
Responsible for statistical process control, quality control plan & daily process audit, Preparing SOP & documentation, taking action against deviation, ensuring that quality norms are maintained.
Establish and maintain quality management systems like ISO, BRC, FSMS, GMP, SEDEX etc.
Interact with supplier for improvement & corrective action implementation. Reduce in-house rejection. MR of the company.
Conduct Management Review.
Implement all the systems in line with ISO/BRC and other field audits.
Implement customer specific quality standards in the company.
Customer complaints, arrive at root cause, take corrective and preventive actions and present the status to the customer.
Analysis monthly customer complaints data and define systemic corrective and preventive actions to reduce the recurrence of the complaints. Follow up on the completion of the actions.
Provide quick support and relief to the customers.
Responsible for all customer audits.
To have regular scheduled meetings with the customers
Analyze monthly shop floor rejection data and take systemic action to prevent them. Monitor status of all actions. Analyze process audits results and monitor corrective and preventive actions.
Standardize all SOP’s on the shop floor and display it on each work station and machine.
Procure and provide adequate measuring instruments at work stations.
Follow up with the Toll room head for tool improvements status to reduce customer concerns
and internal process defects.
Monitor plans for instruments calibration, gauge calibration.
Prepare budgets for procuring new instruments and maintain all existing instruments.
To Train QA personal as per guidelines, to implement the system.
To bring in quality culture in the organisation and regular reviews training programs.

Documentation and ISO/BRC Work –
Preparing Internal audit-schedule & make summary report of finding as per ISO 9001:2015, BRC-IOP, ISO 22000:2005, ISO:14001,5S
Conducting Internal audit, maintaining all audit reports, Monitoring of Quality Activities, Quality Objectives and Analysis and cGMP monitoring.

System Works-
5S Activities throughout the Plant, As per ISO, FSMS, BRC-IOP.

Quality Manager
Dec 2016 to Apr 2018
Company Profile: Manufacturer of plastics molding items. Customers are as Personal Care (Dabur, GPI, GCSCI, Al Maya Group, Barakat, Himalaya, Scitra,), Home Care, Syrup and Honey, Shampoo and Lotions, Wide Mouth Jars, IML Food Containers.

Quality Head
May 2013 to July 2016
Company Name : Fancy Fitting Ltd
Company Profile : Manufacturing of injection molded plastic goods for Luggage, furniture, toy, Electronics, Small Automotive parts and various other applications. Products like the trolley for the luggage industry and dresses for the Barbie dolls give versatility to product range also manufacturing of Products like the Hanger garments industries, Furniture parts, Kitchen items. As well as customer like IKEA, Tesco, Wall mart, TIC, Unisto, Mettal Toys, VIP, Samsonite, American Tourism, Ideal Luggage, Savera auto etc.

Quality Assurance – Sr. Executive
Nov 2008 to April 2013
Company Name : Hamilton House wares Pvt. Ltd.
Company Profile : Manufacturing and retailing House ware, Thermo ware, Glass ware and Party ware items. Also manufacturer of stationary item.

Quality In-charge
Mar 2005 to Oct 2008
Company Name : Logic plastics Pvt. Ltd
Company Profile : Manufacturing of Toothbrushes like Colgate, Dabur, Johnson & Johnson, and Gillate.

Lab Assistant
July 2001 to Oct 2003
Company Name : Prince Pipes and Fitting’s Pvt. Ltd.
Company Profile : Manufacturing of pipes and fittings ranging from 20 – 315 mm and fittings are same size.

Key Deliverables:
Working as a Quality Manager with total responsibility of Quality Dept.
Developing the incoming quality plan; executing the final inspection plan etc.
Managing deployment (man power allocation, work distribution) of man-hours per day.

Attainments:
Carry out measuring instruments calibrations activities
Functional expertise in the field in new product development, components, Value Engineering
Increasing the production by applying new methods and changing the process flow
Adept in conducting inspection of the incoming, in process materials, taking stringent quality
Measures & capably organizing production awareness programs in the organization.
Proficiency in enhancing the process operations; thereby achieving the required quality level in the Products with the help of Plant ancillaries & our skill

Achievements:
Reduced wastage in Production and Increase Productivity and Quality Improvements
Reduced Customer Complaints
Cost saving by reducing cycle time on Products.
Learn 5S

Potential: Self-confident eager to learn teamwork and good communication skill. Other Areas of Interest: Rapid Prototyping product development. The above furnished details are correct to the best of my knowledge.

Future Goals

Seeking Middle Managerial Assignments in Quality /Manufacturing Management with any growth oriented Organization.

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