Ref. No. : CA - 17909 - (Quality - Injection Moulding – with 27.3 years in Plastic Industry)

Education

Diploma in Mechanical Engineering From (APS Polytechnic Bangalore in 1991 to 1994 With 50.78%

S.S.C From Vidya Mandir High School Bangalore in 1991 With 59.5% 

Skill Sets

Technical Skills
Experience in reading Engineering drawings.
Work experience in preparing Quality manual / procedures work instructions /Formats to meet QMS of API Spec Q1/ ISO 9001: 2008 / ISO 16949 / ISO 17025 / ISO 14001
Work experience in layout inspection as per drawing.
Work experience in GD&T (ASME 14.5).
Work experience in calibration & MSA
Work experience in precision machining process like CNC grinding, CNC turning, CNC milling, Fine blanking, Injection moulding, Rubber, Blow molding, Heat Treatment, Surface Treatment process
Oil & Gas industry standards especially premium thread licensors' standards such as API 5CT & 7-1
Experience in Control plan /8D reports /5why/CAPA
Work experience in APQP, PFMEA, PPAP, PSW, Quality plan
Work experience in SPC, 7QC Tools. Poka Yoke, Kaizen
Work experience in ISO Series & ASTM standards.
Work experience in validation of Special process like Heat treatment parts, Surface Treatment parts

Work Experience

Department Head
Since 2.4 years 
Company Profile: Is also in the field of design, development and manufacturing of Press Tools, Jigs & Fixtures, injection moulds tools and having in house testing facility. 
Job Profile:
Review customer drawings and identify the resource required for new development parts.
Sets QA compliance objectives and ensuring that targets are achieved;
Establishes standards and clearly defined quality methods & quality procedures in conjunction with operations and engineering
collate and analyzes performance data and charts against defined parameters
Prepare technical and management system reports;
Verify and approve NPD documents like PPAP (PSW, PFD, FMEA, Quality plan, work instructions RM test report, Inspection reports) and submit to customer and get approval for In-house manufacturing & outsourced parts.
Handling customer complaints & identify the root cause and take corrective and preventive actions for the same and periodically verify for effectiveness of implementation.
Verify Raw material test reports of various materials like Plastic (PP-T20 & PPT-40, PE, LDPE) & Tools grade materials like HCHCR, OHNS etc. as per ASTM standards.
Approve Injection moulding tools (Core & Cavity), Blow moulding tools, Rubber moulding tools based on the trials results.
Prepare inspection standard for raw materials (chemical & mechanical properties) & outsourced parts for incoming & out going inspection activities.
Co-ordinate with NPD team/ Production team and establish process parameters like (Temperature/Pressure/Time) for Injection moulding, Blow moulding, Rubber moulding, and approve.
Conduct Validation & Re-validation of special process like Brazing, welding, Heat treatment process like Gas carburizing, Gas Nitriding and also surface treatment process like Zinc & Manganese phosphate.
Benchmarks other divisions and organizations to ensure continuous improvement based on best practice internally and externally
Verify Surface hardness & case depth analysis of teat treatment parts as per ASTM E384
Providing ongoing problem solving / continuous support to Manufacturing for rejection reduction and cost reduction.
Co-ordinate with 2nd & 3rd party audits and takes necessary action to close all NCRs.
Conduct Supplier audits & enhance the supplier's QMS activities (in conjunction with customer, company API Sepc Q1 & ISO 9001 standards requirements)
Ensure all measuring instruments & test equipments are periodically calibrated and compliance to ISO 17025
Work with a team of development & quality engineering professionals to ensure the highest quality product delivery to customer
Conduct training program on 7QC Tools, SPC, MSA, & Instruments like Bore gauge, CMM etc.
Monitor customer rejection trend, In-house rejection trend & supplier performance like Quality & Delivery rating on monthly basis.
Adopt technical and professional skills in problem identification & problem solving techniques,
building a Cross Functional Team (CFT).
Ensures compliance with national and international standards and legislation
Areas for continuous improvement to be planned and implemented.

Responsibility as Management Representative (MR):
Independently driven Quality System (API Spec Q1 & ISO 9001: 2008) across all the functions.
Preparing documents required for implementing QMS.
Ensure documents are reviewed and approved for adequacy prior to issue and use.
Prepare internal audit programme, plan & follow accordingly.
Verify quality objectives of relevant departments are in line with quality policy, customer & company requirements and take approval from top management.
Prepare quality management review meeting documents as per API Spec Q1 & ISO 9001 standard requirements, conduct meeting take necessary action for feedback from top management.
Ensuring the promotion of awareness of customer requirements throughout the organization.
Coordinating for the identification of training needs of employees for upgrading their technical skills

Achievement :
Obtained QMS dual certification (API Spec Q1 & ISO 9001:2008) from API certification body for successfully developed and implementing QMS.
Obtained SSR (Self Release Supplier) award from BAKER Hughes customer in the year 2015
Cost reduction by developing In-house metrology laboratory compliance to ISO 17025

Quality Assurance
2002 to 2012
Company Profile: Manufacturer of HVAC, RADiators, Air-cleaner, & Condenser for passenger cars and Bus.
Job Profile:
Prepare process flow diagram, control plan, PFMEA, work instruction for in-house manufacturing parts & various process like Brazing, Injection & Blow moldings, Press parts.
Documents and monitors internal and external quality concerns and maintains the database for follow-up Heads up the 8d process.
Conduct layout inspection of CNC machined parts (Grinding, milling, turning, drilling,) casting parts, Injection molding parts, aluminium tubes, Sheet metal parts, Rubber parts.
Conduct layout inspection of Tools, Gauges, Jigs & Fixtures,
Conduct Joint Inspection with Customer & Suppliers.
Verify Raw material test reports of various materials like PP-T20 & T-40, PE, IS 513DD & EDD, Aluminum materials of various grades & Rubber materials like EPDM, DR-11 to meet DENSO & customer standards.
Make CNC programme in CMM for inspection of parts using CAD models.
Brings together different disciplines as cross-functional teams and drives the group to plan, formulate and agree to comprehensive quality procedures;
Imonitors performance through gathering relevant data and producing statistical reports;
Verify PPAP documents of outsourced parts and get approval from customers.
Conduct internal audits & supplier process /product /system audits
Supplier development (as per ISOTS 16949)
Prepare incoming, In-house and final inspection standards for various components like machining parts, injection & blow moulding, heat treatment parts, Rubber parts, Motors, Air cleaner parts,
Verify Inspection reports prepared by team members
Design various fixtures for assembly and for holding the parts for CMM inspection.
Prepare Corrective and Preventive action for the Non conformance parts and products and ensure effectively implemented by conducting periodic audits.
Handling of Internal & external laboratory and compliance to ISO 17025
Calibrate instruments & test equipments as per relevant ISO standards.
Conduct MSA as per AIAG Manual 4th edition.
Carry out Incoming & In-house & Final inspection inspections as per Inspection standards (Control plan)
Supervises technical personnel in carrying out tests, measurements and checks

Working as Deputy Management Representative (DMR) for QMS ISOTS 16949:
Prepare MR meeting documents 
Prepare Internal audits programme and plan and conduct internal audit as per plan
Verify and ensure action taken for all NC are closed and effectively implemented. 
Providing training to the production as well as Quality staff related QMS requirements.
Control of documents and records related to Quality departments.

Achievements:
Received Best supplier award from the customer TOYOTA & HONDA
Developed In-house metrology laboratory and compliance to ISO 17025
Reduce cost reduction in Inspection through self certification of supplier and making fixture / gauges for inspection of parts and products.

Quality Assurance
1998 to 2002 
Company Name: IFB Industries Pvt Ltd.
Company Profile:  The product range includes Fine blanking components, motors, window regulator, Parking Brake, Clutch Pedal, Brake Pedal, machining components.
Job Profile:
Prepare Work Instruction, Process flow diagram, Control Plan, FMEA, 
Inspection of raw materials and verify Raw material test report 
Carry out Layout Inspection for machined parts (CNC turning, CNC grinding, CNC milling, Wire cut, EDM,)
Carry out sample inspection of Sprocket, Gears,
Works with purchasing staff to establish quality requirements for external suppliers;
Calibration of Micrometer, Caliper, Bore Gauge as per relevant standards.
Conduct incoming inspection of parts & In-house manufacturing parts
Verify external laboratory certificates and compliance to ISO 17025
Identify Root cause for in-house defects and take CAPA,
Conduct process Capability study for In-house process & outsourced parts.
Conduct Measurement System Analysis (MSA) as per AIAG Manual 3rd edition.

Quality Assurance
1997 to 1998
Company Name: ICES Pvt. Ltd., 
Company Profile: Established  in India in the year 1996 in the field of drafting of Cable cad, 
Job Profile:
Study the 2D drawing received from customer and draw in the AUTOCAD software.
Verify the Quality of the draft made by others.
Submit the files to customer and verify the quality status.

Quality Assurance Department
1995 to 1996
Company Name: VST Tillers & Tractors Ltd.
Company Profile: Manufacture of Power Tillers and Diesel Engines VTTL has ISO-9001 certification for Quality Management System.
Job Profile:
Carry out sampling Inspection of Incoming parts as per sampling plan ISO 2859 for machined parts, Injection moulding parts, wiring harness, stamping parts like frames, rubber parts etc.
Carry out sampling inspection of Casting parts like, cylinder heads, Crank case, cylinder, engine case etc.
Conduct NDT for incoming parts (MPI) 
Inspection of critical parts like Helical gears, Bevel gears, Spur gears, Cam shafts, Crank shafts, cylinder, Piston etc.
Inspection of Heat treatment parts (Surface Hardness & Case Depth analysis) etc.

Handling of Instruments 
Working experience in CMM,(CARL ZEISS), 
Surface Roughness tester & contour (ZEISS & MITUTOYO), Profile projector, UTM, Hardness tester (Rockwell & Vickers), Profile projector, Micrometer, Caliper, Bore gauge, Thread gauges, Gauges makers instruments etc. 

Certifications: 
ISOTS 16949 Certified Internal Auditor (QMS)
ISO 14001 Certified Internal Auditor (EMS)

Future Goals

To be a successful professional and build a Challenging career with outstanding performance and a leader in my discipline to serve my organization through talent & dedicated hard work.

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