• Gender: Male
• Age: 36
• Designation: Department Head
• Highest Education Level: Diploma
• Current Gross Salary: INR  900000 /Annum
• Notice Period: 30  Days
• Work Experience: 13.2 Year(s)

Education

Diploma Program In Business Administration (DBA) From National Institute of Management Solutions (NIMS) in 2011.

Diploma In Plastics Engineering & Technology (DPT) From CIPET in 2010 with 74% marks.

12th From L.S College (BSEB Patna), in 2007 with 75%

10th From R.D.A High School (BSEB Patna) in 2005 with 64%.

Skill Sets

System Compliance (Maintaining records as per ISO 9001:2015, 45001, ISO/TS-16949& BRC).
Good organizational and leadership skills.
Assuring the quality of goods through regular process and product audits.
Making the Inspection Standards, Check Sheets, WI, MTP,APQP & PPAP.
Keep accurate documentation and perform statistical analysis.
Carrying out Hygiene, 5S, Kaizen, Poka-Yoke to reduce COPQ, 8D Report, 7QC Tools, MSA, SPC, Layout Inspection, Internal-External-Supplier-Product& Process Audit.
Skilled in customer complaints analyzing and solving the issues permanently.
Identifying scope for Modifications in Tools, Jigs and Fixtures on assembly/molding line, process flow, working practices etc. for controlling & reducing rejection in process by using 7 QC Tools.

Dedicated and self-motivated,
Manageable, adaptable.
Driven to learn-apply new ideas
Strong Analytical abilities
Analytical and Problem Solving Skills
Positive Attitude: Creating a positive work environment.

Work Experience

Quality Head
Since Aug 2019
Company Profile: Manufacturer of Plastic Bottles and Closures for Bayer, Dupont, BASF, Kokoyo Camlin, Krishi-Rashayan, Insecticide India, Aditya Birla, Pidilite, Ind-swift, Fortune Pharma, Cadila, Biostad, Gardha Chemicals and many more. Also they are manufacturing Extruded Multiwall & Solid polycarbonate sheets.

Quality Manager Cum MR
Aug 2016 to July 2019
Company Profile : Specializes in the production of Dispensing Pumps, Cap & Closures for HUL, Wipro, Reckitt Benckiser, L’Oréal, Himalaya, ITC, Dabur, RCM & Many More.

Quality In-Charge
Jan 2014 to July 2016
Company Name : Ultra wiring connectivity System Pvt. Ltd.
Company Profile : Manufacturing Automobile Male/female Connectors (Which are standardized as per JASO (D605-74) and ISO 8092-2/2000E as per specific requirement of the customers), Holders, Male- Female Assembly Parts, Relays, and Couplers for M/S Minda Group, Hero Honda, M/S Tata Yazaki Group, M/S LUMAX GROUP, M/S TCS, Fiem Industries Ltd, India Japan Light System Pvt. Ltd, TVS, BAJAJ.

Senior Quality Engineer
Feb 2012 to Dec 2013
Company Name : National Plastic Factory Ltd
Company Profile : Manufacturing Front and interior plastic parts for Air Conditioner. Also manufacturing buckets, food containers, Ice cream containers for PANDA, engineering plastic parts, electrical components, Tables and Chairs), Household items, flowerpots of various sizes and shapes for outdoor and indoor placements, bakery crates and ceiling light shades, Shampoo bottle and caps/closures.

Quality Engineer
Aug 2010 to Jan 2012
Company Name : Affy India Pvt. Ltd
Company Profile : Producing various types of Automobile parts like Cap, Clamp, Clip, Connector, Bulb Holder, Plug, Self-Screw Nut, Stud, Trim clip, Battery Cover, Bumpers For Hero Honda, MUL, MSSL, Lumax, Toyota, Minda etc

Job Profile:
Leading a team of 4 Sr. Quality Engineers, 2 lab in charge, 6 lab technician&18 Quality Engineer in Quality Department for multiple plants.
Preparing Spec Sheet, SOP, WI & MTP documents for Running/New product launches to meet customer requirements for Improving reliability of product development processes.
Verifying/Preparing reports & Presentations by collecting, analyzing and summarizing the data from Team/CFT.
Carrying Out QRM, MRM, CAPA/Why-Why analysis/8D Report/SQCR, Layout Inspection, MSA, SPC, Control Plan, FMEA, Internal-External &Supplier Rejection Analysis, COPQ, etc.)
Verifying records as per ISO 9001:2015, 45001, BRC-Issue-5 & Company Standard.
Randomly Verifying Molded & Assembled Products dimensions, color, weight, texture, strength and fitment, incoming/Outgoing materials status.
Randomly monitoring product testing method and inspecting products in order to make sure that they meet specified standards.
Carrying out Hygiene, Safety, 5S& Kaizen practice in All over the plant.
Coordinate with Sales, Purchase, Engineering, Production, R&D and Tool room to resolve customer complaints and concerns.
Providing technical guidance& required training to team.
Reviewing operating procedures, all product quality aspects like planning, manufacturing methods and process validation/specifications.
Coordinating with suppliers and customers related to performance feedback, quality issue and their corrective action with effectiveness monitoring.
Ensuring that manufacturing or production processes meets company global standards.
Handling Internal-External, Supplier, Product-Process, ISO 9001:2015, 45001, BRC Issue-5 audits.
Collect and evaluate supplier quality data to identify process improvement opportunities within the supply chain.
Preparing &Presenting QRM (Monthly) & MRM (Quarterly) Data to have discussion on current running status and to identify the risks which may effect on Company Goals.
Variance analysis at each stage of development in terms of Quality, Cost Saving, Delivery &Corrective Action.
Responsible for identifying the Hazards, quality potential issues and implementing decided action by coordinating with CFT.
Designing and implementing the methods for in-process testing & inspection for improvement.
Developing and Managing control of the documentation processing order to comply with Internal/ Customer/ BRC/ISO audit and inspection/calibration systems.
Analyzing Complaints (Customer/In-House) & taking Corrective & Preventive Action against the same by using quality tools.
Customer Interaction and Quality improvement planning, Follow up of the effectiveness and reporting the same to Top management.
Conducting various types of Testing like- MFI, Corrosion Test, Ash Content, Tensile Strength, Moisture Content, Drop test, Plastic Bottle Sealing Performances, Bottle Wall Multi Layer Measurements and Bottle Closure Trip/Lock Testing, Vacuum Test, UTM, BS Test, ESCR Test, Salt Spray Test, Torque Testing, Cap/Closure- Lock Force & Open Force.

Projects Handled:-
During DPT (6th Sem @ CIPET) :-
Design & Development of GRP MOULD for ‘BIKE DIKKY’ by using FRP.
Effectively implemented "5S" System in NPF with 7 crews & a Korean "5S" Consultant.
Cost Savings: -Reduced Packaging/COPQ/BOP Parts/Manpower/ Distractive Testing/Scrap Cost Wherever Possible.

Training Exposure:-
Completed “5S and 7QC Tools” Training in LG Shaker, Saudi Arabia.
Lean Manufacturing For ZED Practices From PTU Nalanda University, Panjab.
Team Building Training in Rieke Packaging India.
Knowledge about Quality inspection/Testing instruments and M/C like Digital Vernier Caliper, Various types of gauge, Micrometer, Push-Pull Tester, Profile Projector, VMM (Rapid-I), MFI Tester, Vacuum Tester, UTM, ESCR, Color Matching Cabinet, Torque Tester, B.S Tester, Pumps Life Cycle, Density & Viscosity Testing etc.
Knowledge about Plastic materials & it’s processing.
Completed 2 months Paulson training program (During 6thsem in CIPET).
Dispensers/Sprayers Design/Functionality Training in Rieke Global Innovation Center.
Got trained for BRC, HACCP, ISO 9001:2015, ISO 45001, internal auditor.

Experienced with below Customers &Products: -
Products: -
Automobile Plastics Parts for Two Wheeler & Four Wheeler like Bulb Holders, Coupler &Connectors, Clip & Clamps for wiring harness, various types of Covers etc.
Plastics Electronic/Household/Related to Food/Pharma/Cosmetics Packaging Bottle &Containers/ Dispenser/ Sprayers Pumps , AC & Cooler Plastic Parts, Buckets/Pails, Food Containers, Ice Cream containers, Tables and Chairs, Crates, Ceiling Light Shades& covers, Bottles and Caps/ Closures.

Customers: -
HUL, Wipro, Reckitt Benckiser, L’Oréal, Himalaya, ITC, Dabur, RCM, Deva Curl, Colgate, Dupont, BASF, Kokoyo Camlin, Insecticide India, Aditya Birla, Pidilite, Ind-swift, Fortune Pharma, Cadila, Biostad, Minda, Hero Honda, M/S Tata Yazaki Group, M/S Lumax Group, M/S TCS, FIEM Industries, India Japan Light System, TVS, Bajaj, LG, Al-Zazeera, Panda many more.

Future Goals

Seeking a position to enhance my knowledge and skills by working in an environment which will help Me to learn as well as give a valuable contribution by serving the organization with commitment and Sincerity. I have good work ethic & the ability to lead a team +25 or in individual environment.