Ref. No. : CA - 15247 - (Production - Extrusion – with 37.8 years in Plastic Industry)

Education

IIM - Bangalore Business Leadership Programme (Executive MBA) in 2009

BE - Polymer & Textile Technology from MS University Of Baroda in 1986, Distinction with IV Rank in the University

Skill Sets

Leadership/Team Management
Profit Centre Management
Manufacturing
Projects Management
Business Operations
Marketing & Innovation
Product Development
HR- Recruitment
Annual Manpower Budget
Employee Cost
Employee Retention/Development
Performance Management
Customer Relation & Allegiance
Relationship Management
Stakeholder Management
Quality/Compliance
Costing & Financial Data
General Management
Turnaround Specialist
Strategic Partnerships
Crisis Management
Logistics
Approvals – Government/Statutory
Despatch & Excise

Work Experience

Head Manufacturing - Plastic/ Polymer
Since Jul 2013
Company Profile: Manufacturer and Exporter of Bugs & Mosquito Netting such as Protective Net, Agriculture Net, etc

Deputy General Manager
Jan 1995 – Jun 2013
Company Profile: Manufacturer and Exporter of Agro Products, Mosquito Screens and Garden Landscape

Senior Engineer
Sep 1988 – Dec 1994
Company Name: Shree Synthetics Ltd

Production Engineer
Oct 1986 – Sep 1988
Company Name: Gujarat Filaments Ltd

Production Supervisor
Jun 1985 – Oct 1986
Company Name: Soma Textiles

Key Highlights
Implemented projects for Manufacture of PP Polymer Multifilament Yarn, Air Texturising and TFO twisting.
Project for Polymer Mesh-Netlon Mesh + Packaging mesh, Blown Film Plant, Flat sheet plant- tape making, Warp Knitted Shade net, Printing and Film Making with its all activities like Civil Work, Mechanical and Electrical Layouts, Procurements, Erection and its commissioning well in time and within budgeted cost, increasing Business by 30%.
Flexible Packaging Plant includes - Multilayer Blown film plant , Rotomac Priniting, solvent and less lamination-Nordmechanica- slitters - Titan, Pouching machine - Waterline and ancillary machineries
Developed warehouse and commercial policy manual.
Core team member for implementation of ERP-SAP and good experience of working in SAP environment.
Implemented systems for set up of business processes like ISO 9000-2000, Export Process, Manufacturing Processes, Maintenance and Logistics.
Resumed Plant Operations after natural calamity (Flooding inside the plant) in a 5 days period compared to up to 30 days by other surrounding Factories.
Established Government Department activities like Industrial Land Acquisition/Approvals, Pollution Control Board Approvals, Local Authority/Panchayat Approvals, Factory Act & License, Labour Welfare, Industrial Safety/Hygiene, Employee Provident Fund, Excise/Service Tax & Customs, DGFT, CHA Agencies - Import Export Activities, TUF (Technical Up-gradation Fund Scheme) and CSR activities.

Selected for Executive MBA (Business Leadership Programme) at IIM Bangalore by company’s Murugappa Group out of 500 Senior Executives and completed this course during Year 2007 - 2009 along with job.

Visited countries like Germany, Italy, Switzerland, France, USA, Middle East, Taiwan, China and Thailand.

Paper presentation on Application of Geosynthetics and Geogrid during Geo week at Faculty of Technical & Engineering M S University of Baroda, Baroda, Gujarat.

Projects:
PP Multifilament Yarn (Fare Italy spinning plant with RPR Twisting and Air Texturising machines - Gujarat Filament Ltd.
Texturising Machines from Korea (old machine) Installation- Shree Synthetics Ltd
Auto Weaving Ruti for Woven apparel fabric making.
Blown Film Line (Kolsite) and Warp Knitting Machines Karl Mayer Germany Installation commissioning Parry Enterprises India Ltd (PEIL) Netlon India Division.
Extruded Mesh Making Plant in PEIL (First time Build-up in India by our team).
Tape Making (Kabra Extrusionteknic) and Warp Knitting Plant (Liba-Germany) with ancillaries and Civil Work in PEIL.
Perceived, planned and implemented Warp knitting plant with Monolayer Film Line having slit and stretch film technology from Taiwan.
Planned Monofilament Extrusion line with Stretch and Slit film machines from Taiwan for making Agro shade net out of flat tape and monofilament yarn.

Skills Enhancement
Awarded Certificate of Graduation on Nonwoven Geosynthetics; INDA - Association Of Nonwoven Fabric Industry, USA; Cary-NC-USA
Warp Knitting Technology – Karl Mayer – Obert Hausen - Germany, 1995 and 2010.
Calibration of Measuring Instrument/Equipment - Baroda Productivity Council.
Quality Circle Launching and implementing - QCFI Baroda Chapter.
Finance for Non-Finance Executive - MDP - XLRI Jamshedpur.
SAP ERP; implementation partner TCS.
ISO 9000-2000 Training Certification and Auditing Skill - Ask Q Consultancy and TUV.
Communication and Interpersonal Relations for Effective Management – XLRI Jamshedpur.
Seven Habits of Highly Effective People - Stephen Covey - Academy Consultant ABB HRD.
Basic Practice of Neuro-linguistic Programming - Dr. William Horton USA - National Federation Of NP.
Blueprint of Success - Shiv Kehra - Qualified Learning Systems Inc. (USA) and India.
Journey of Self Discovery Based on Fundamental of Bhagvad Gita - ISKON.
Certificate of National Cadet Corps (NCC) - Army Wings Certificate “A” PI & PII. M Of Defense
Appeared and Scored 70 Percentile in GRE (Graduate Record Examination) –Princeton, NJ, USA.

Key Performance Areas
Manufacturing
Mapping processed like PMDS (Product Manufacturing Data Sheet) PDS formation (Product Data sheet) Quality Assurance parameters like client requirement with respect to actual output, training to Engineers, Supervisors and Workmen, Online Process Checking, Physical Product Parameter Maintaining and finally Packing & Dispatches as per customers required date and destinations.
Maintaining cost of Product by ensuring cost control of variables like labour, power, input, yield-wastage control and fixed cost control by enhancing output to its maximum capacity.
Maintaining production reports for its traceability for customer complaint and status, reporting to Top Management on a daily & monthly basis to ensure budgeted cost of product and expenses.
Managing men, machines, materials and processed to optimum level and striving for lowest manufacturing cost.
Ensuring continuous process improvements.
Handling logistics with transporters, local vehicles and for timely deliveries.
Stores: engineering and finish good stores management by ensuring proper receipts, issues, stock maintaining, storage, status like excise duty register maintaining and monthly returns to Government Excise Dept on periodic basis followed by Central Excise Department and handling Audits.

Procurement/Purchasing
Ensuring procurement of inputs raw materials like polymers, machine spares electrical & mechanical, consumables, packing materials, etc.
Successfully implementing the SAP - MM module in manufacturing unit as a core team member along with SD and FICO Modules.
Performing vendor rating and analysis, managing new vendor development and ensuring job work at vendor’s place.
Successfully implementing ISO 9000-2001 System in Manufacturing, Procurement, Maintenance, QA and other departments and faced repeated surveillance and re-certification audits for repeated years.

Project Implementation
Implementing 6 Projects vide Conceiving Project, Studying its techno-economy, obtaining approvals from Top Management, implementing - Preparing PERT, placing people at place and technical procurement like machines, ancillaries, electrical, financials, day to day follow-up, cost implications, erecting and its commissioning on targeted time and with budget.
Giving commercial production/output and handing over to user department, enlisting SOP (Standard Operating Procedures) and Maintenance Schedule for whole project processes.

Business Plan
Plotting, achieving and planning goal for coming financial year’s vis-a-vis business vision for its augmentation, expansion and sustenance.
Making function-wise strategy keeping in mind a growth %, investment, expansion, process improvements, customer satisfaction and service improvements.
Enlisting action plan for execution. Communicating same seeking action plan from key employee
Employee wise Personal Accountability and Key Result Areas.
Motivating Employee to achieve Business Objectives.
Ensuring proper planning to achieve target production & contribution.

MIS Reporting
Preparing and submitting Daily, Monthly & Yearly statements of Costing, Manufacturing, Maintenance Expenses, Logistic, Power bill and General Administration Expenses.
Supervising and maintaining excise records, documents and also submitting monthly return to Central Excise.
Budgeting exercise for overall business for coming years top line and bottom line, new business and projects.

Costing/Budgeting
Formulating budgets and conducting variance analysis to determine difference between projected & actual results and implementing corrective actions.
Preparing monthly budget for raw material consumption.
Establishing strategic cost management system for monitoring various overheads and devising project costing techniques.

General Administration/Commercial Operations
Co-coordinating with the transporters for rate contract, ensuring safe arrival of goods and carrying out payments procedures.
Attentively overseeing overall management of administration in the Factory and office, individual correspondence and organizing conferences.

Professional Associations
Life Member Textile Association of India. Executive Committee Member Baroda Chapter-TAI (Textile Association of India).
Member Plastic Association of India Mumbai.
Member Baroda Management Association.
Member Advisory Committee - Industrial Approach to Studies - Faculty of Technology and Engineering, Textile Department.
Member Flat Tape Manufacturer Association of India.
Member Neuro-Linguistic society of Florida, USA.
External Examiner to Final year Engineering / Master Degree students of Faculty of Technology and Engineering, Baroda.
Member Anchor Institute Committee - Bridging Skill Gap in textile and polymer sector w.r.t Vibrant Gujarat MOU Industries establishing in the state, Textile Engineering Department Baroda - Financed and Supported by Government of Gujarat.

Executive Profile
A strategic thinker, customer insight driven professional with 20+ years proven track record of building high pedigree businesses in the manufacturing sector. Executive MBA from IIM-Bangalore and BE in Polymer & Textile Technology; presently associated with Company as Head Manufacturing - Plastic/Polymer.

Rich experience of adapting to medium scale & market leader businesses, turnaround/low market share business and start-up operations which were successfully managed by strategic analysis of market & competitors to understand business drivers and develop relevant plans. Good man management skills, ability to multitask, good understanding of operational and systematic aspect for providing complete solutions, seeking & harnessing new opportunities and creating win-wins.

Hands on leadership roles in creating new businesses/brands and rejuvenating stagnant portfolios by enhancing consumer relevance & change management of organization mindset. Managed tight well-knit teams in multi-cultural and multi-location environments (Team Size: up to 200+) besides enlisting support & alignment from corporate headquarters. Proven experience in mentoring multi-functional team members towards improving bottom-line growth and meeting top-line goals.
Widely travelled with international exposure across all continents.

Future Goals

Heading unit of Platics/polymer manufacutring , turn around, Expand to a big scale and satisfy Customer and stake holders

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