• Gender: Male
• Age: 55
• Designation: Department Head
• Highest Education Level: Diploma
• Current Gross Salary: INR  360000 /Annum
• Expected Gross Salary: INR  600000 /Annum
• Preferred Country: UAE
• Notice Period: 90  Days
• Preferred Location: Chennai, Bangalore
• Work Experience: 36 Year(s)

Education

Diploma In Polymer Technology - Specialized In Plastics From Institute Of Chemical Technology, Govt. Of Tamilnadu, South India.

Skill Sets

Heading Department

Work Experience

Process Head – Blown Film.
Since March 2008
Company Profile: One of the leading flexible converters in south India having a 100% imported infrastructure catering to Europe, Sri Lanka, Gulf, East and West African sector apart from Domestic requirements.
Plant Infrastructure:
3 layer blown film extrusion. (Mamatha Brampton) – 3 Nos.
Rotogravure printing machine (Rotomec, Italy)– 8 and 9 Color – 3 Nos.
Solvent less Machines (DCM, Italy)
Solvent Based Lamination Machine – (Nord Mechanica, Italy) – 2 Nos.
High-speed slitters (Titan, Italy) – 3 Nos.
Center and Side Seal Pouch Making Machines (Galaxy and Flex)
Job Profile:
Overall in charge and responsible for the entire Blown Film operations.
Charting out new projects and its implementation.
Developing and implementing procedures, control systems for optimizing productivity.
Leading efforts for streamlining processes and generating cost savings in production operation with six sigma tool.
Responsible for loading machines with better product mix and to get maximum output without compromising on the customer service.
Ensure profitability of operations and supervise all aspects of Production.
Co-ordinate with planning and customer support to provide better service.
Re engineering of flexible laminate structures for cost effectiveness and to increase the functionality aspects of the product to be packed.
Come across various types of packing materials for all types of applications and end use.
Co-ordinate with marketing team to deliver a better service to the customer.
Planning of Raw Material.
Controlling of minimum inventory with in the targeted days as in budget.
Preparation of machine balanced job schedules for printing, Lamination, Slitting and Pouching machines.
To drive marketing team in getting MOQ (Minimum Order Quantity) to ensure the profitability.
Daily review on planned Vs actual to find out the bottleneck area in production and fill the gap.
Ensuring high quality services, resulting in customer delight and optimum resource utilization for maximum service quality.
Ensuring maximum customer satisfaction by closely interacting with customers & understand their requirements.
Focusing on the Safety parameters and meeting out by conducting safety audits and training programs.
People development and attitude building.
Good knowledge in printing and lamination process.
Good knowledge in printing inks and adhesives.

Production In Charge
From Nov 2006 to Dec 2007
Emirates Techno Pack L.L.C, Dubai, Leading flexible packaging in UAE having a 100% imported infrastructure catering to European, East and West African sector apart from Gulf requirements.
Plant Infrastructure:
3 layer blown film extrusion. (Cheer Young, Taiwan. Lay flat width 2500 mm)
Rotogravure printing machine (Rotomec)– 8 and 9 Color – 2 Nos.
Solvent less Machines (DCM)– 2 Nos
Solvent Based Lamination Machine – (MB) – 1 No.
High-speed slitters (Titan) – 2 Nos.
Extrusion coating machine ( Dagwan, Taiwan )
Job Profile:
Making recipe for poly.
Planning and execution of jobs.
Working on Cost reduction projects.
Working out resin combinations for food grade and specialty applications.
Inventory management.
Re engineering of poly combinations for functional enhancement.
Recipe modification

Factory Manager
From Aug 1997 to Oct 2006
Dee Jay Plastics (P) Ltd, Chennai.
Company Profile: One of the leading Manufacturer of Blown Film co extruded Multilayer , LDPE and HDPE printed and plain films for various applications including food and general purpose , detergents, soaps, chemicals, oils, bakery products etc.,
Plant Infrastructure:
3 Layer Blown Film Extrusion - Paul Kiefel ( Germany)
2 Layer Blown Film Extrusion - Paul Kiefel ( Germany)
4 Color Gravure Printing - Koley Converting Machinery Corporation ( India)
2 Color Gravure Printing - Das Machinery (India)
Job Profile:
Overall Factory in charge and responsible for the entire operations.
Charting out new projects and its implementation, commissioning of machines and plant installations, maintain Excise, VAT, IF, P.F. and E.S.I. records.
Developing and implementing procedures, control systems for optimizing productivity.
Responsible for loading machines with better product mix and to get maximum output without compromising on the customer service.
Planning of Raw Material.
Making monthly reports.
Year end stock audit.

Factory Manager
From Oct 1992 to June 1997
MB Industries Ltd., Calcutta, Leading and renowned company in to manufacturing of Printed EPS and HIPS both in extrusion and Thermoforming extending its market in USA and Canada.
Machineries and Infrastructure
EPS Extrusion - LMP IMPAIANTI, Italy.
EPS Thermoforming - Cheng Mei, Taiwan.
EPS Cups Molding - ISA Technologis, Canada.
Job Profile:
Overall Factory in charge and responsible for the entire operations.
Charting out new projects and its implementation, commissioning of machines and plant installations.
Developing and implementing procedures, control systems for optimizing productivity.
Responsible for loading machines with better product mix and to get maximum output without compromising on the customer service.
Planning of Raw Material.

Shift In charge
From April 1989 to June 1992
Dee Jay Plastics P Ltd, Renigunta
Job Profile:
Producing poly with out quality issues.
Doing preventive maintenance for the extruders.
Making daily production Report.
Attending minor electrical works

Future Goals

Lead and make a Organization Successfully