Ref. No. : CA - 11935 - (Production - Extrusion – with 21.6 years in Plastic Industry)

Education

B.Sc. (Bachelor of Science) from Roohelkhand University, (Uttar Pradesh) in 2003 With Second Division

 

Skill Sets

well experience in plastic Extrusion machine production and Labor handling, Materials handling, production management, Quality Controlled. Productivity improvement Work Experience

Work Experience

Plant Incharge
Since May 2013
Company Profile: Manufacturing cast polypropylene film with dolci extrusion made by italy 3.1 Mtr. High speed 450m/min. 8 colour printin machine belloni made in italy. Baging and pauching. Metallizing.

Plant Incharge : May 2012 to May 2013 
Shift Incharge : March. 2007 to May 2012 
Company Profile: Leading Manufacturer of CPP (cast polypropylene), Lamination grade, Metallizer grade, white opaque, twist film, anti fogs grade

Process Production senior operator: May 2003 to Aug 2007 
Production Shift In charge : Jan 2001 to May 2003
Company Name: S.R.F. Limited 
Company Profile: Leading Manufacturer of BOPET Film 3.5mt width film line. 

Job Profile:
Responsibility in Production:
Set up the production system in the plant Such as production logging system, downtime recording system, wastage and defect logging system.
Responsible for man, material availability and allocation.
Responsibilities for meeting the production targets, plan compliance, quality targets, wastage target on daily basis.
Develop and lead the improvement plans in the shop floor as per TPM roadmap.
Responsible for safety of the people in the plant, create safety awareness among people.
Responsible for workmen in the plant and ensuring harmonious industrial relations.
Responsible for co-coordinating with all the departments in the factory to ensure resource availability for plant.
Working knowledge of independent handling of shift production, including managing of direct and indirect employees. Team working and coordinating with colleagues and superiors for manpower, raw and packing materials to achieve production plans.
To develop inter - personal relationships and maintaining a good rapport with shift workmen. 
To motivate employees to achieve high output levels while maintain safety and quality norms.
Well experience for optimizing, documenting and continuously improving key manufacturing metrics from raw material feedstock to finished goods. This will be accomplished by proactively applying proven assessment and problem solving methodologies to optimize operating conditions, continuously improve manufacturing techniques and production efficiencies to meet safety, quality, productivity and most importantly cost objectives:-
Product/Process Integrity
Proactive identification of improvement opportunities.
Root cause analysis and diagnosis of issues
Provide technical support and problem resolution to the operation
Develop, document, train, implement and evaluate methods to resolve issues
Ensure that evaluation methods are current, necessary and effective.
Ensure long-term issue resolution
Take the lead on manufacturing process development
Address day-to-day Safety, Quality and Productivity issues.

Operating Experience with following Machines:
Davis standard extrusion, EDI auto flex three layer die, Dornier Machine Direction orientation (M.D.O.). Dornier Transfer Direction Orientation (T.D.O)J’Kampf Winder (8.7mt.)Rico pneumatic feeding system Rosin (England) Crystallizing and Drying system. J’Kampf slitting machine. Pimco wastage film Grinding mill Cutter.Erema (Austria) reprocess Machine. Atlas slitting machine. (Germany)S.M.L. (Italian) Three layer (cast polypropylene) cast film line 3.5mt. (18µ to 120µ)Dotech. Feeding system and EDI Three layer auto flux die. Softel film surface treatment system(corona) and S.M.L. winder. Speed 350m/min. TRIA trimming cutter mill. 

Future Goals

achieve the production target and short out the problems, improve the quality and reduced the cost of product manufacturing.

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