Ref. No. : CA - 14922 - (Production - Printing & Lamination – with 21.8 years in Plastic Industry)

Education

MBA from Global University

Engineering Diploma in Printing Technology with 1st class (68%) in the year 1997 from RIPT under West Bengal State Council for Engineering & Technical Education (WBSCTE).

Secondary examination in the year 1990 with 1st div. (66%) from WBBSE

Higher Secondary examination in the year 1992 with 59% from WBCHSE.

Skill Sets

Exposure to latest Printing Technologies
Hands-on working experience in operation as well as managing high speed heatset and coldest web offset printing press.
Good technical skills in Press workflow & Graphics S/W.
Quality Management (ISO 12647-3).
Production and Manpower planning
Implementation of new projects
Wastage and cost control
Co-ordination between various departments & remote centre.
Experiences of technical knowledge of workflow in shop floor (Press, Post-press, Prepress).

Work Experience

Production Incharge
Since Oct. 2008
Company Profile: Leading commercial Press having state of art technologies in Press & Pre-press in India. involved in Print-packaging and publishing.
Job Profile:
Looking after and as well as managing of commercial printing and also daily edition on various web & sheetfed offset m/c (Mitshubishi, Wifag, Harris, Goss, etc.) within stipulated time.
Daily m/c wise job planning and scheduling tasks as per instructions including monitoring and supply of raw materials on m/c.
Managing end to end project operations including supervising the cycle of production in all aspects and plans to improve steps of printing, also finishing operation like binding, lamination, varnishing, etc.
Responsible for downtime free operation for printing m/c. and planning of chedule preventive maintenance
Drafting and updating technical documentation of printing, specifications and standards, manufacturing procedures and practices and other industrial processes.
Taking technical decisions associated with the job problems, press problems encountered and also providing Technical support to clients regarding service required.
Ok approval on every stage of job.
Giving status report to management of on shop floor and communication of jobs, status, information
Regarding job to next shift supervisor.
Produce fewCartons style complemented by wide variety of print finish such as foil stamping, Embossing,comples vanishing and security features. Highquality graphics on a range of subsrates including metalised and holographic metalized polyester film.
Representing department in inter and intra-departmental meetings.
Controlling wastage on print material, machine manpower management
Control operations within the plant to optimise throughput and efficiency and minimise waste and ensuring that customers’ expectations for quality and delivery are met on time.
Responsible for Training activities for development of good practices on shopfloor.
Maintaining print quality parameters as per as GATF standard and solving problem.
Manage workforce and employee relations and maintain best working practices and operational methods in order to maintain business competitiveness.
Estimating production costs and determining the high quality standards
Developing an appropriate production process/detailed schedule and ensuring adherence to this schedule.
Ensuring maintenance of cost effective and high-standard production.
Also responsible for testing of inward materials, control on consumables and human resources as needed.
Ensure that the level of raw materials and WIP are properly controlled and managed within budget levels.

Asst.Manager – Production & Printing
Sep 2007 to Sep 2008
Company Profile: The first ever shaft-less Web-offset machine in India. Is India’s foremost media conglomerate with a significant presence in the print media for more than seven decades and also Packaging division, now home to some leading newspapers in the country
Job Profile:
Looked after printing operation on different m/c and also daily m/c wise job planning and scheduling tasks as per instructions .
Responsible for operation and quality of output produced on every machine.
Monitoring of jobs being executed.
Minimize wastage of resources at all stages of printing.
Responsible for organizing a hassle-free printing.
Preparing plans to improve production facilities and proposing solutions to remedy all obstacles affecting flow of production.
Responsible for all preventive maintenance work on machines
Responsible for line up of next job before first job is finished
Reporting of any wrong doing, malpractices,any mistake on shop floor to management.
Manpower planning - Manage and allocation of manpower for various tasks in the Production process of the Press.
Coordinating with all departments such as press, marketing, distribution and support to achieve production daily targets & meet requirements.
Developing an appropriate production process/detailed schedule and ensuring adherence to this schedule.
Looking after finishing operation like binding,lamination,varnishing,etc.
Achieve print quality by maintaining quality parameters as per as IFRA standard.
Implementation of ISO Standards across the branches of the country.
Quality Certification programmes of SNAP, Publish Asia and INCQC.
Conduct training programmes for shop floor personals on Quality parameters and development of good practices on shop floor.
Implementation of consistency projects for all centres.
Focus on customer complaints-Analysis and CAPA for complaint.
Testing of inward material.
Conducting Quarterly Audits across the country.
Commissioning of Baker Perkins Heat set commercial machines.
Generate MIS and analyze the Process Quality Compliance Report, take corrective and preventive actions.
Accomplishments
Training Programmes conducted to all quality executives and shop floor personnel, resulting in better quality in production by increasing the out put of good copies.
Successfully participated in quality programmes of SNAP and INCQC
Consistency project was implemented in all branches across pan India and there is a big improvement in the consistency of the product.
Successfully commissioned Baker Perkins Heat set commercial press which has 8 units double dryer and folder in Delhi.

Shift Incharge (Printing)
May 2003 to August 2007
Company Name: Thomson Press (I) Ltd.
Company Profile: is a group company of ‘India Today’ group having publication like- India today, Business Today, Reader Digest, Cosmopolitan, etc. Thomson press having five printing units in India and also a member of Two prestigious world bodies GATF and PIRA.
Job Profile:
Managing as well as handling Web-Offset and Sheetfed printing and departmental operations with specific emphasis on like Mitsubishi L-750, Harris-NCH400, NC400, M90. And also oversee various operations-Plate Making, Post-printing (binding, lamination, etc.) makeredy, etc.
Raw materials analysis (i.e. ink, paper, fountain sol, silicon etc.) and inventory control.
Controlling print quality as per as IFRA standard - density, dot gain, contrast, ink trapping etc.
Maintain & monitor Track Record for Blanket Impressions i.e, Blanket life of all the Printing Units. Inspect & check Blanket pull down and Roller Hardness and its settings, execute rectification wherever necessary. Execute installation of Blankets and Rollers when ever necessary.
Achieve the targeted norms for Wastage, Effective machine Speed, Blanket life and Ink Mileage.
Calibrate Reflection & Transmission densitometers, pH & Conductivity meters.
Calibrate Plate Making Equipment using Ugra-Pogra Guide – Plate Exposure Machines and Plate auto Processors to achieve Plate Quality Parameters, which directly affect the print quality.
Supervising and planning job schedule of production
Responsible for print production and finishing of the publication like India Today, Reader Digest, Film Fare, Cosmopolitan, Business Today.
Accomplishments:
Acquired proficiency in rectification and trouble shooting of printing and operational problems in press during crucial production hours. Minimized machine down time and controlled wastage of resources (raw materials) to a phenomenal extent.
Solving creasing problem of Mitsubishi m/c on some specific paper and improved dot gain level which was falling due to ink used on cover of ‘Indidia today’ magazine.
Implemented Quality Control Methods – ‘Zero Defect Campaign’, ‘In Process Quality Control’ to maintain print quality standards framed by Corporate Quality Assurance Department.
Actively participated in ISO 9001 Certification for the Press. Successfully undertaken the responsibility of ISO Coordinator and conducted Internal Quality Audits.
Motivated our workforce for excellent standards in work procedures through Kaizen

Supervisor
May 2003 to June2004
Company Name: Thomson Press
Job Profile:
Tasks performed
Printing
Operated printing machine like-Mitsubishi, Harris-NCH400, M90, etc. and oversee all the printing activities of web offset Press.
Successfully carried out Pre Make-ready and Make-ready operations before printing.
Maintained print quality by attaining and controlling the quality parameters. The Quality Parameters are Color Register Tolerance, Solid (Color & Black Ink) Density, Color Matching by Gray Balance Tabs, Black Ink Lay, Show Through, Spine Fold, Cut-off Register Deviation, Printable Tone Range, Dot Gain at Mid Tones.
Successfully carried out trouble shooting of problems in Web offset press and reduced machine down time.
Maintenance
Successfully accomplished maintenance tasks of Printing Units and Folders as per daily preventive and operative maintenance schedules.
Mounted Blankets on its cylinders with precise packing thickness to meet recommended squeeze pressures at Blanket-to-Plate nip and Blanket-to-Blanket nip.
Installed and set Rubber Rollers in Web offset press.
Successfully accomplished ‘Zero-setting of Ink Ducts

Technical Supervisor
November 1999 to April 2003
Company Name: Ananda Offset Pvt. Ltd.
Job Profile:
Start production operaion on Heatset Weboffset printing m/c(Manuline-16) and all production parameter for printing of magazine like Business World, Sananda, Anadalok, etc. and news paper supplement from out sides like-Times of India, Indian Express, Rastriya Sahara.
Color shade matching, and take extra to match
Execute Roller setting of Offset Machines and mounting of Blankets on its cylinders .
Monitor and maintain quality during Post printing operations.
Accomplishment.
Reduce wastage of printing and plate to considerable amount through maintaing preventive maintenance schedule.
Achieved good print quality through standardization of press (i.e calibrating press output with prepress.

Tranee Technical Assistant
April 1998 to October 1999
Job Profile:
Hands-on working experience in each and every field of Prepress, Press and Binding (3rd Party Binder). Operated Manuline-16, the commercial web offset press.
Running Drum and Flat bed Scanner.
Having experiences in manual planning, camera work, contact work, pasting, platemaking.

Printing Machines Directly Involved With
Heatset Weboff Set -Manuline-16, Harris NCH/NC-400, Mitsubishi L-750,
COLORMAN, Shaft-less independent drive Web-offset machine with 3 High Tower(8-couple), multiple web printing units.
City line, Shaft driven Web-offset machine having 5 ‘h’ unit and one mono unit.
Mitsubishi, Roland 700.

Prepress instruments and softwares conversant with:
Have a knowledge in desktop publishing with application software Photo shop-7.0Coraldraw, Pagemaker), Spectrophotometer and Densitometer from Gretag Macbeth Plat making/Contact Printer / Camera from Proteck, Screen etc., process standardization project- wich involves the complete standardization of press, pre-press and post press operation.

Professional Training
Completed certificate programme on Packaging Technology from Indian Institute Of packaging in 1996-97.

Future Goals

Seeking challenging and responsible opportunities in industry where my experience, skills and abilities will be an asset through continuos learning process and believe in building transparent and open culture at
all levels and like to take ownership of work.

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