B.Tech in Mechanical Engineering from G L Bajaj Institute of Technology & Management, Greater Noida in 2014
Excellence in Analysis and Problem Solving, Sound Judgement, Achievement Oriented Team Member, Skilful Execution, Persuasive Communicator
APQP, PPAP Documentation, R & D for Automotives, E-Rikshaw R & D and Project Manger, Project Execution and Process Improvement, Team Mangement.
APQp Team Member, Plastic Part Molding Experiance, PPAP Documentation, FMEA,SPC, MSA , NPD for Automotives
Active Listener, Excellent Communicator, Thinker Learning New Skill Monitoring Trends, Innovator, Professional with Work Ethics.
Deputy Manager – Plastics Component Development
Since March 2019 – Present
Company profile- Manufacturing Company of the Country chooses RPS Group of Schools for the education of its employee's wards.
Assistant manager – Plastics Component Development
From August 2016 – March 2019
Company profile- largest manufacturer of two-wheelers.
New Product Development Engineer - R&D
OK PLAY INDIA LIMITED
Since May 2014 – July 2016
Company Profile: Manufacturer of Auto components parts, brake, gear, clutch, transmission gears, shafts, fasteners, flanges, fittings, CNC turned components & machined component.
Tool Room Engineer
Apr 2013 to May 2014
Company Profile: Manufacturer of Panels, Plastic Honeycomb Panels, Bullet Proofing, Riot Control Equipment, Plastic Pallets, Etc.
Job Profile:
Contributed A Major Role In Sorting Out Problem In Injection Molding Parts For The Project Of Ashok Leyland By Taking Countermeasure For Silver Streaks And Sink Marks By Reducing The Back Pressure, Controlling Screw Speed And Die Temperatures. Controlled Sink Marks By Relocating Gates On To Thick Sections.
Also played a twisting role in the project of fuel tank for Sonalika Tractors in the process of rotational molding by implementing proper Air Vents of 0.5mm to avoid short molding at proper locations in the mold.
Benefited Volvo for cost saving in the project of Engine Air Duct System by reducing the cost of production 3 times as compared to the parts imported from Thailand in Volvo.
Executed the APQP project for manufacturing of parts of automotive industries.
Carried out the documentation activities for Production Part Approval Process (PPAP).
Demonstrated acumen in ensuring that processes are conducted in accordance with guidelines and regulations
Demonstrated excellence in assisting teams on New Product Development using concepts of APQP (Advanced Product Quality Planning); hands on experience on using FMEA, MSA SPC and Control Plan.
Successfully handled PPAP documentation and the MSA activities for Ashok Leyland.
Good Experience & through understanding of manufacturing process of plastic parts molding, controls, machines & equipments related to plastic parts manufacturing and accountability.
Handling measuring instruments, engineering drawing and inspect components to the drawings.
Significant Accomplishments
Demonstrated excellence and successfully managed projects of :
Current Company in the development of E-Rickshaw.
Successfully executed project and landed up as the Best E-rickshaw in the market.
Essayed a stellar role in successfully project completion of plastic parts for: Ashok Leyland, Eicher Polaris, Sonalika. Volvo Bangalore, Tata Motors, International Tractors Limited.
Projects Handled
Project Leader for e-RAAJA-The first electric rickshaw launched by Current Company.
Development engineer of TOOLBOX of plastic for Eicher Polaris for Multix vehicle.
Development Engineer for Ashok Leyland Newly incorporated plastic parts technology for the interior parts in JANBUS replacing FRC parts.
Completed a pending project of the company for Volvo Trucks Pvt. Ltd, Bangalore division by accurate parts production and assembly at Bangalore with proper documentation, CMM inspection of parts and fixtures.
Developed A Model For Road Power Generation Harnessing Energy From Moving Vehicles On Road In B. Tech Final Year.
Certification
Certified ISO/TS 16949:2009 Internal Auditor by Quality Austria.
Professional Enhancements
ISO/TS 16949:2009 Certified Internal Auditor.
Advance Product Quality Planning (APQP).
Production Part Approval Process (PPAP).
Failure Mode Effects Analysis (FMEA).
Statistical Process Control (SPC).
Measurement System Analysis (MSA) and Control Plan.
Internship
Bharat Pumps and Compressors Limited (BPCL) Allahabad in the compressor manufacturing unit for 30 days.
Core Competencies
Product and parts development of plastic parts of PP, LLDPE, HDPE, XLPE, PS, ABS for automotive sector.
Core competency and experience of molding processes – Injection Molding, Blow Molding, Rotational Molding, Extrusion
E-rickshaw plastic body parts development and validation with technical aspects as per drawings and standards.
ICAT certification/homologation of e-Rickshaw.
Involved in R&D and manufacturing of plastic fuel tanks for Ashok Leyland, Plastic interior parts from rotational molding and injection molding for JANBUS.
Developed Engine Air Duct System From Polypropylene Material By The Process Of Blow Molding For Volvo Trucks Pvt Ltd. Bangalore.
R&D experience for the plastic parts used in different project.
Experienced with the process of plastic molding machines and activities.
APQP team member for development activities as per the TS 16949 guidelines.
Development of Prototype Parts, assembling them in vehicles, finding out the problems and providing the countermeasures.
Support FMEA, Design Validation Plan (DVP&R) and PPAP by providing exceptional documentation and driving completion of activities for on time delivery.
Joint analysis with Manufacturing Department for Cause Analysis and simulation trials during new development.
Knowledge of PPAP documentation, APQP procedures.
Fully experienced in customer and supplier handling.
Testing & Initial Approval of new developed parts.
Carrying out failure analysis on testing vehicles and provide countermeasures to rectify the problems.
R&D for the new projects, reviewing & inspecting non-conforming products and initiating requests for corrective and preventive action.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the budget
Summary
Experience in Automotive Product & Part Development, Project and Process Engineering & Management.
Expertise in plastic parts development & projects on injection molding, rotational & blow molding.
Homologation of the parts and vehicle at ICAT.
Process establishment and documentation of with new supplier and new products.
Experience in E-rickshaw project with plastic bodies, part development and time plan activities.
Line setup and assembly member for e-rickshaw manufacturing facility in the company.
Ability to plan, co-ordinate and execute tasks/projects (new development, component development) within timelines and completion.
Handled plastic molding processed projects of Fuel tanks of XLPE polymer for Ashok Leyland by rotational molding, Air Duct System of PP for Volvo by blow molding, sanitary plastic disposal vent for Jaquar by injection molding, LLDPE Toolbox for Eicher Polaris by rotational molding.
Talent for proactively identifying & resolving problems, ramping up project activities with on time deliverables.
Familiar with reading & interpreting technical drawing systematic and computer generated reports.
Good analytical, troubleshooting and inter-personal skills with proven ability in driving numerous quality enhancement, process improvement and cost savings initiatives during the career span.
Excellent communication & collaboration skills with proficiency at grasping new technical concepts quickly.
An effective communicator with excellent relationship building & interpersonal skills, problem solving abilities and possessing a positive & flexibility oriented attitude.
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