• Gender: Male
• Age: 41
• Designation: Deputy Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Uttrakhand
• Work Experience: 19.5 Year(s)

Education

B.Tech (Electronics and Communication Engineering) from Uttar Pradesh Technical University, Lucknow in 2004.
XII from UP Board in 2000.
X from UP Board in 1998.

Skill Sets

?Key driver for system implementation involving the development of solutions and modules, instituting best practices, training and reorientation of process stakeholders & end users.
Competent professional experience in:
Process Improvement
Process Engineering
Quality Engineering/Excellence
Incoming Quality
Manufacturing/Process Quality
Customer Satisfaction & Quality
New Product Development
Supplier Quality & Evaluation
Quality Management System
CORE COMPETENCIES

Work Experience

Deputy Manager
From - Mar 13 to till date
Company profile -Manufacturer of plastic cartons, labels, lined cartons

Job profile -
Leads the operational excellence activities in the plant, coordinate with cross functional team to implement standard set by management
Promotes the TQM culture across the plant (2 plant) and formulate TQM master class- high end analysis program for project management and leadership development, generate cross functional projects
Conducts business excellence workshops to identifying CI projects, developing case studies (20+) on problem solving method, statistically process control, measurement system analysis, hypothesis analysis, Lean tools, safety measures, autonomous maintenance
TPM policy deployment, JH Gemba work culture, TPM assessment to achieve TPM Operational Excellence
Guide 500+ peoples on Lean, Six Sigma, Basic quality tools, SPC, Measurement system, Quality at source, Quality circle tools/steps, Calibration basics and Institutionalized on integrated management system
Lead/Facilitate on CAPA, 8D/six sigma to drive improvement across all business process, Change management, calibration, validation, qualification (IQ/QQ/PQ/HACCP/Risk), Quality plan
Skill matrix/Training calendar development for multiskilling
Control Cost of COPQ, customer satisfaction rating, Driving Zero BAD (Zero Breakdown/Accident/Defect)
Process failure mode analysis (PFMEA) conducts and control plan implementation
Static process control (SPC) implementation, process capability (Cp/Cpk) improvement
Manufacturing process audit, process robust, GMP improvement, Quality planning
Vendor connect program, vendor rating, supplier audit & capability improvement
Drive lean manufacturing practice, key driver of cultural change- 5S, kaizen, poke yoke, OEE improvement, TPM, Quality Circle, projects review, visual management, KPI improvement, consumable reduction & cost saving, waste reduction, process audit
Business excellence and Lean six sigma project coordinator for cost reduction and process improvement , project charter, Capex analysis
Effectively implement QMS as per ISO 14001:2015/ISO 9001:2015/ISO45001/BRCGS ISSUE6
Implementing of the policy & procedures as per QMS/EHS/GMP/SMETA 6.0
Liaising with audit agencies, 100% compliances ensuring in audits & customers audit
Internal Audits, MRM, Corrective action, Control of documents, retention, RCA of complaints/internal rejection and effectiveness of CAPA, PPAP approval of product development, EHS compliance

Lean Six Sigma project- Process Waste Reduction (DMAIC)
Lean Six Sigma project - OEE Improvement (DMAIC)
SMED-Changeover time reduction using SMED
TPM, Autonomous Maintenance- MTBF & MTTR Improvement
Skill matrix- Multiskilling and manpower optimization
Kaizen culture initiate- Developed PQCDSM metrics, change agent to instill kaizen culture
Quality Circle initiate- Mentoring quality circle teams (15 teams)

Senior Engineer Quality Assurance
From - Jan 13 to Feb15
Company profille - Electrical Enclosure, Enclosures & Sheet Metal Enclosures Manufacturer

Job profile -
Manufacturing Quality- Manufacturing process audit of entire process, sampling inspection of finish product, reliability test, rejection analysis, Cp/Cpk of critical process, ECO/ECN handling, SPC, PFC-FMEA-Control plan-Work Instruction-CTQ/CTP for product line
Customer Quality & Satisfaction- Customer complaint handling and closure in G8D/BFO, compliance to TAT, PRR analysis and action with MFG/FQE/R&D, isochronous analysis, PPAP, SPS for customer clause, customer visit matrices compliance
NQC/NQI control, conduct quality review meeting, quality improvement project identification & review
New product implementation- Pilot monitoring & closure of observations in JIRA
Six Sigma project-Reducing plant return rate (PRR) ppm.
Kaizen project-kaizen projects to process improvement, field issue arrest, cost savings.

Senior Engineer - Quality Assurance
May 11 to Jan13
M/S Aquamall Water Solution Limited

Engineer - Quality Assurance
May 06 to May 11
M/S ACME TELEPOWER Ltd

GET Production
Aug 05 May 06
M/S BIONICS ENGINEERING, New Delhi