• Gender: Male
• Age: 54
• Designation: Dy. General Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Orissa
• Work Experience: 28.3 Year(s)

Education

B.E (Mechanical; Honours) from Orissa Engineering College, Bhubaneswar, Utkal University in 1993. (Secured 1st Class, Honours).

Skill Sets

PROFESSIONAL OVERVIEW
A seasoned professional having a distinguished and insightful exposure of 25+ years and having functional expertise in Production activities in manufacturing operation with key focus on bottom line profitability by ensuring optimal utilization of resources.
A keen performer with strong skills in taking process improvements and cost reduction initiatives and implementing quality system and lean manufacturing practices for enhancing efficiency and productivity. Approach towards PQCDSM concept to achieve organizational goals.
Proficient in strategic planning, setting priorities, developing work schedule, monitoring progress and tracking details and keeping data / information.
Adept at ensuring optimum inventory levels with zero WIP to achieve maximum cost savings and reduce rejection.
An enterprising leadership with highly interpersonal relationship and the ability to motivate personnel towards achieving organizational objective and goals.
Strong adherence towa

Work Experience

Dy. General Manager – Production Operation.
From Jan`17 to July`2020
Company profile- A large collection of modular office furniture

Job profile-
Overall responsibility of Production of Metal Parts and Seating for Office Modular Furniture having Sheet metal fabrication, Aluminium section processing, Powder Coating Plant with NANO technology and assembly / packing.
Responsible for 100% SCOT with desired quality to meet target CCPM.
Responsible for ZERO Accident
Overall shop floor management with Unionized permanent workforce
Implementation of Lean Manufacturing Practices
Focused on PQCDSM concept to achieved various organizational goal.
Focused on MI Ideas to improve productivity, reduce cost, enhanced quality etc.
Managing 150+ workforce with 10 Executives in different grade.

General Manager – Operation
From June`15 to May`2016
Company profile- provides mass transfer, separations technology, and mist elimination services, including scrubbing and odor removal.

From Jan`14 To June`15 with Climatrol Corporation,Kala Amb as Head – Operation.

From June`09 To Jan`14 with Blue Star Limited, Bharuch as manager – Manufacturing.

From April`08 To June`09 with Lloyd Insulations India Limited,Kanchipuram as Manager-Operation.

Overseeing the complete plant operation which include Production , PPC , Maintenance , Quality , Store , Dispatch & overall factory administration and reporting to General Manager – Operation.
Project management
Commissioning of Plant & Machinery for sandwich panel manufacturing with continuous line from HENNECKE – Germany & IlKwang – Korea.
Production isation of sandwich panel in continuous line with new generation blowing agent i.e n- Pentane.
Overall plant & shop-floor management.
Implementation of good manufacturing practices.
Value Engg.,Cost reduction,product costing,productivity with product up gradation.
Imparting continuous training to sales as well as production executive.
Overall responsibility for implementation of ISO 9001-2000,Iso-14001 & OHSAS.

Sep’06 – Mar`08 with Kirby Building System (I) Ltd., Hyderabad as Manager – Production

Overseeing the functioning of PEB and Sandwitch Panel Manufacturing as well as Marketing Services for sand-witch panel.
Involved in implementation of Japanese Techniques 5"S", KanBAN, JIT, TPM, Kaizen and TQM Quality Assurance on In-House Production & Process Auditing.
Product up gradation in line with market requirement.
Technical support to sales & marketing.
Overall shop floor management (3M).
Imparting continuous training to sales as well as production executive.

Feb’98-Aug’06 with Blue Star Ltd., Gujarat as Dy. Manager – Manufacturing

Successfully managed the manufacturing operations with a team of 180 personnel. Reported Deputy General Manager (Manufacturing).
Distinction in executing Value Engineering Cost Reduction Project.
Instrumental in streamlining the new range of water cooler with optimum productivity, processes & systems on the fabrication shop with the m/c like CNC Turret Punch Press, CNC Press Brakes & Puff Dept.
Played a key role in working with National Productivity Council for Time & motion Study.
Astutely improved the Productivity of CNC Turret Punch Press by 2 Times and utilized Fabriwin Software 100% and eliminating the G code Manual Programming.
Effectively modified new product “Deep Freezer” and “Cold Room”.
Key member behind set-up of Sandwich Panel manufacturing at Bharuch.

Mar’97-Feb’98 Mohanlal & Co., Ahmedabad, Gujarat Production Engineer
Oct’95-Mar’97 Steelage Industry Ltd., Gujarat Production Officer
Jan’95-Jul’95 Rout Enterprises, Orissa Mechanical Engineer Trainee