• Gender: Male
• Age: 52
• Designation: Dy. Manager Maintenance
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Rajasthan
• Work Experience: 25.1 Year(s)

Education

Post Diploma in Machine Maintenance from CIPET, Bhopal in 1998

Skill Sets

Core Competencies:
Adept in Electro-Mechanical, Hydraulic maintenance.
Scheduling and planning predictive, preventive and breakdown maintenance jobs for machinery, equipment and utilities.
Executing maintenance plans/schedules for reducing machinery downtime to a minimum and managing waste/discharges as per norms.
Taking stringent quality measures, including preparation of necessary documents to ensure compliance with standards & customer requirements.
Developing as well as presenting MIS reports to the top management.
Undertaking planning of spare parts, documentation and executing TPM activities.
Evaluating training needs of the sub-ordinates and delivering the same to them and new recruits.

Work Experience

Dy. Manager Maintenance.
From June’19 to Apr.’21
Company profile- leading Vehicle Accessories Manufacturing company with up-to-date technology. We specialize as premium quality plastic Auto Parts

Job profile-
To look after overall Maintenance functions for Mold-shop, Electroplating Shop, Paint-shop, ETP, STP, ZLD Plant, Utilities, and other Plant maintenance activities.
Responsible for overall maintenance activities of all Plant equipment i.e. predictive, preventive & breakdown maintenance.
Putting all efforts to make the m/c break down free.
Ensuring that m/c should deliver qualitative & quantitative output.
To take all cost-saving measures for the utilization of resources.
In-house modifications of equipment.
Liaison with statutory bodies.
Monitoring of KPI for maintenance.
Responsible for Fire safety of the plant.
New m/c installation and commissioning.
Responsible for all Customer related, TS, IMS, and EHS audits for maintenance function.

Manager Project & Maintenance
From Dec.’16 to June’19
Company profile- Providing Services Of Pvc Tubing And Sleeving

Job profile-
Installation, commissioning, and servicing of Industrial RO Plants up to 5000LPH.
Installation, commissioning, and servicing of Water Softener Plants.
Installation, commissioning, and servicing of DM Water Plants.
Expertise in Cooling Tower Water Treatment.
Experienced in Boiler Water Treatment.
Installation, commissioning of ETP, STP Plant-5KLD.

Sep’13 to Dec.’16 with AG industries Manesar as Dy. Manager-Maintenance.

Highlights:
Served as Head of the Department for Maintenance Team and managed & supervised overall maintenance function of Mold shop, Paint-shop & Utilities including ETP & STP.
Responsible for overall plant maintenance i.e., predictive, preventive & breakdown maintenance of all plant equipment including injection molding machines ranging from 150Ton to 775 Ton and utility equipment like compressors up to 600 CFM, DG Sets up to 1250KVA, etc.
Responsible for the overall maintenance of Paint-shop Eqpt.
Responsible for operation and maintenance of ETP & STP capacity 25KL.
Responsible for TS, IMS, and OHSAS audits for maintenance function.
Monitoring machine breakdown trends, preparing breakdown reports & tracing out the root causes through WHY-WHY analysis to escalate OEE and to increase productivity.
Managing cost-saving projects as well as executing effective plans for spare parts.
Responsible for implementation of TPM.

Aug’12 to Sep’13 with Varroc Polymers Pvt. Ltd., Binola as Assistant Manager-Maintenance.

Highlights:
Served as an In-charge of Maintenance team, managed & supervised overall maintenance function of Molding Machines & Utilities.
Astutely handled condition-based preventive & breakdown maintenance of injection molding machines ranging from 160Ton to 1850Ton and utility equipment like compressors, DG Sets up to 750KVA.
Oversaw & implemented TPM activities through Kaizen.

Since Mar’03 to Aug’12 with Moser Baer India Ltd., Greater Noida as a Senior Engineer Maintenance (Injection Moulding)

Highlights:
Functioned as Area In-charge of IMM maintenance for DVDR/RW, Blue Ray & Dual Layer formats to supervise 210 nos. of servo motors driven fully electric and electro-hydraulic based Injection molding machines such as:
SUMITOMO (Japan), SD30 (Hydraulic), SD35E & SD40E (Electric), Disc Jet 60 (Netstal, Switzerland) and JSW (Japan).
Worked on the installation and commissioning of all the Injection Molding Machines.
Actively conducted regular discussion and closed all kinds of open issues for SUMITOMO & NETSTAL with OEM.
Continuously monitored machine breakdown trends, prepared major breakdown reports & traced out the root cause through WHY-WHY analysis to escalate OEE, thereby increasing productivity.
Actively participated in the cross-functional teams to handle new improvement projects.
Evaluated training needs of subordinates, arranged both external & internal training to enhance the skill level of subordinates.
Adeptly offered support to the Kaizen ideas & implemented the same across the plant.
Undertook all the modifications as decided by the OEM & successfully started all the distressed machines in the new plant.
Played a pivotal role in completing a project for Electrical Energy Saving through proper usage of DMAIC approach.
Successfully achieved KRA targets as decided by the management.
Recognized as a Key Resource for the organization.

Apr’2000 to Mar’2003 with Noble Moulds Pvt. Ltd., Noida as an Assistant Engineer Maintenance
Highlights:
Handling overall preventive and breakdown maintenance of injection molding machines like Cincinnati Milacron Magna 1000&850T, Sigma 400T, Engel1200T, Electronica210T, Haityan80T.
Handling overall preventive and breakdown maintenance of Gas assisted injection molding system.
Handling overall preventive and breakdown maintenance of Utility eqpt. (Compressors, Generators, etc.)