Ref. No. : CA - 15261 - (Maintenance and Service - Electrical – with 12.8 years in Plastic Industry)

Education

Bachelors Degree Mechanical Engineering from Bahubali College of Engineering Visvesvaraya Technological University (VTU Belagam), in 2008-2012.

PUC from College Mysore Marimallaps Pre-University, in 2006-2008.

SSLC from Geetha Shishu Shikshana Sanga (R) (GSSS) Mysore, Karnataka State Secondary Education Board, in 2005-2006.

Skill Sets

Exposure to Maintenance, Manufacturing, Production Planning, Production Control, Quality Control, Technical Control.
Planning, Operation of Tool Room M\c, Designing, Drafting and Assembly, Jigs & Fixtures.
Well versed with design software?s like - Solid Edge and Solid works, Auto cad, Ansys.
Having an Exposure regarding Manufacturing process like Foundry, Forging & Casting process.

Work Experience

Maintenance Engineer
Since Aug 2014
Company Profile: Providing life saving medical devices in the field of Urology, Gastro-Enter logy, Radiology Gynecology and Orthopedics .Market leaders in surgical disposables in India.
Job Profile:
Able to work effectively in achieving the long stand for the organization and Effective and co-operative team member.
Preparation of Monthly report on engineering related non conformities.
Keeping compliance to QMS standard ISO 9001:2000 and TS-16949.
Having knowledge of ISO Audit.
Having a Working knowledge of ERP (Production Planning (PP), Material Management (MM).
Team member for continual improvement projects and 5s.
Handling Team of Engineers and Technicians.
Maintains Safe and Healthy work environment by following with standards and procedure, complying with legal regulations.
Utilize engineering skills & knowledge to support and assist internal and external customers in achieving their objectives.
Maintenance Engineer:
Having hands on experience in Maintenance of the equipment like: Plastic Extruders, Injection Molding?s, HVAC (AHUs), Diesel Generator (DG), Air Compressors, Pad Printing Machine, ETO Sterilizer, Hot Air Ovens, Auto Clave, Laminar Air Flows etc.
Planning for resources and manpower for planned shutdown of the plant and execution including start-up.
Conducting safety audits within the department and ensuring the compliance from all the employees and updating all check list and audit reports.
Involved in the design of new machines and equipment, whilst at the same time taking account of cost, availability of materials, strength and maintenance requirements.
Participates in Technical audits and Compliance assessments, and follows up on closure of remedial action plans.
Designing of Moulds & Dies to improve the quality of the product.
Maintaining & Preparing of new working procedures such as standard operating procedures (SOP), Coordinating with new product development (NPD).
Production Planning and Control Engineering:
Demonstrating abilities in working on initiatives, thereby increasing productivity and bringing down cycle time of Bottleneck Machines, also monitoring the rejection levels in Department.
Using flow Charts, Graphs, Diagrams, Reports and other Documents to monitor and improve the process.
Conducts root cause analysis of failures and recommend changes in designs, tolerances, or processing methods.
Working knowledge & practice in Japanese best manufacturing procedures like Lean Manufacturing system, 5S, Total Quality Management (TQM), layout Inspection, FMEA, Total Preventive Maintenance (TPM) etc.
Production Planning, optimize utilization of machines and raw materials.
In-process inspection to reduce scarp rejection and enhance the quality of products.
Effective utilization of Manpower, Machine & Materials and procedures of operations for continual process improvement. Planning of all spares, tools, jigs & fixtures for smooth production flow.
Implementation of Lean production to improve product quality by minimizing the Wastage.

Maintenance Engineer
August 2012 to July 2014
Company Profile: Providing the world with the Automotive Butyl Tubes and PCTR products. They are market leaders in Tyres and Tubes manufacturing in India.
Job Profile:
Having hands on experience in Maintenance of the equipment like:
Tube curing presses
Mixing Mills
Extruders & conveyors
splicing machine
Hydraulic presses
Steam Boiler (4TPH)
Compressors
water pump and Vacuum pump.
We have 4 ton capacity of steam Fire Tube Boiler (4TPH) & Feed water multistage pumps & cooling towers.
Maintaining & planning all Preventive, Predictive & breakdown maintenance of machines.
Responsible for all maintenance activities & equipments related to Mixing mills, conveyors, Tube curing presses, Extrusion, Steam Boiler, Injection Molding and other accessories.
To carry out Preventive Maintenance for all Machineries as per schedule to avoid Breakdown Maintenance.
Confer with subordinates & other personnel to implement operating procedure resolving system malfunction & provide technical information.
Investigate equipment failure & difficulties to diagnose faulty operation & to make recommendation to maintenance crew.
Planning, Execution, Installation, Testing, to ensure that machines & equipment are installed & functioning according to specification.
Identifies and capture opportunities for improvement in equipment maintainability and reliability.
Analysis & root cause for Breakdown of machine & Trouble shooting to avoid production loss.
Maintaining the history record for machines.
Modification of Machine for longer life to improved productivity/Safety concerns & Estimating & planning for project for the Enhancement of plant capacity.
Arrangement of spares parts for the machine at the time of break down easy for replacement to avoid break down time & loss of production.
Having good knowledge of work shop activities with Conventional and Non - Conventional Machines, how to get it done in less time with better quality.
Work Measurement & Giving the new ideas & Easy/Best method of doing work.
Develop & test models of alternate design & processing method to assess feasibility, operating condition effect possible new application & necessity of modification.
Develop, organize, maintain and execute all engineering functions and supporting materials and documentation so that projects are completed in a timely and efficient manner.
Approving incoming materials by confirming specifications, conducting visual and measurements tests, rejecting and returning unacceptable materials.
Assisting with identifying and specifying raw material needs.
Ensuring proper and optimum utilization of plant machinery and equipment.
Providing all safety measures in order to reduce Grievance of the accident.
Conducting Periodic safety audits of pressure Vessels, Boilers and getting License.
Ensuring AMCs where ever requirement.
Responsible of controlling unit consumption of electricity.
Familiarity with economics aspects of maintenance management including budgets costs, negotiating contracts with product vendors and hiring.

Future Goals

To work in the field of Mechanical industry & Learning new Technologies. To contribute extensively for the growth of the organization and inter enhance my growth which would also help in the development of my personality.

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