Pursuing MBA (Operations) from Symbiosis, Pune
Graduate Diploma in Mechanical Engineering (2007-2009) from National
Institute of Management, Mumbai.
Diploma in Technical skills (2004-2007) from NTTF Training Center,
Gannavaram, Andhra Pradesh.
SSC (2003-2004) with 80% from Andhra Pradesh
AutoCAD 2011
Advanced Excel
Assistant Manager
Since Jul 2007
Company Profile: Manufactures commercial vehicle, auto components, fully built vehicles and forged components, etc
Job Profile:
Tool Room Operations & Die Maintenance
Managing overall tool room operations involving CNC Machines, other machinery and equipment with a team of 20 members
Developing conceptual design of jigs and fixtures; optimising cutting parameters and handling procurement of cutting tools
Steering the team for the development of cabin project for AMW truck
Handling:
Incoming tool inspection & maintaining tool stores
Process sheets & process capability for sheet metal die manufacturing
Production capacity calculations and die cost estimation
Manufacturing and maintenance of different types of tools and fixtures
Coordination with tool design for tool modifications and tool cost reductions
Tools layout standardization
New product tools trials
Purchase / Vendor Development / Materials Management
Preparing schedule from the stage of purchase to vendor development mentioning exact delivery period; identifying requirement of raw materials & vendor items as per customer schedule available inventory
Planning & procuring pressed components and fabricated components as per the customer schedule; following up for vendors and conforming the availability of material
Quality Control
Managing quality across raw materials, work-in-progress, finished goods in various functional departments as per ISO /TS 16949, TPS, TPM, 7 QC, 5S, Kaizen & Poke – Yoke standards
Controlling quality records and preparing documentation as per ISO9001:2000 & EMS 14000 requirements
Performing analysis of:
Breakdown issues and maintaining the MTTR and MTBF / MQBF targets
CAPA for all major breakdowns
Highlights:
Honoured with:
Good Appreciation Awards from COO for cost saving projects, 2012
Best Appreciation Award from CEO for excellence in work, 2011
Successfully implemented Poke Yoke for eliminating process rejections by 5%
Reduced the rejection rate by 5% and incidence of defects to 0%
Reduced downtime by 25% through measures such as 8%
Training
Statistical Techniques for Data Mining in 2013
Profile Snapshot
Offering nearly 8 years’ experience in Tool Room / Tool & Die Maintenance, Manufacturing Engineer and Procurement
Experienced in tooling operations from conceptualization, tool room follow-up, first sample production and fine tool tuning; skilled at enhancing production, optimizing resource utilization, escalating productivity and operational efficiencies
Efficient at vendor identification / development, resource management and analytical assessment to strengthen effectiveness and train the juniors
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption
Proficient in new product development & Process Stabilization with SPC and Mini Tab Soft
Possess effective communication, interpersonal, analytical and planning skills
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