Ref. No. : CA - 14516 - (Maintenance and Service - Mechanical – with 22.1 years in Plastic Industry)

Education

Diploma in Mechanical Engineering from Lakshmi Ammal Polytechnic College
K.R.Nagar, Kovilpatti in (1999-2002) with 74%




Skill Sets

12 Years Fully Mechanical Maintenance Dept. Erection, commissioning & Servicing of all type of Plastic Machineries like Compounding sectors, Master batch sector, Filler, Recycling process sectors. like base polymer, filled, un filled, Glass filled of PP, PA6, PA66, ABS, PBT, PC, HIPS. Extruder [single screw& Twin screw], Feeders, pumps, blender, Scrap grinder, pulvarizer, Pellatizer, Granulator, Blowers, Dryers, Compressors and Polymers related all utilities.

Work Experience

Engineer - Maintenance Dept
July 2012 to Nov 2014
Company Profile: Manufacturer of Automobile & Executive Chair parts component) (An ISO 9001:2008 Certified company)
Job Profile:
To monitor & ensure that the shutdown maintenance jobs are carried out within the scheduled time frame.
To supervise, coordinate and participate in the preventive, corrective & trouble Shooting maintenance activities of the plant equipment at the assigned location.
Preventive Maintenance, Breakdown Maintenance ect and maintain quality Standards as per ISO standards.
Co-ordination with unit Managers to ensure smooth functioning of equipments and utilities
Analysis of breakdowns and taking corrective and preventive measures.
Involving in continuous improvement process/programs.
Troubleshooting and root cause analysis of the machines and equipments.
Preparation of safe maintenance procedures and their implementation.
Maintain housekeeping and improve working environment.
Reporting to Director.
Key achievements:
Complete ML85 & SJ90 Single screw two stage Extruder erected & commercial Production started on time

Manager - Maintenance Dept
June 2010 to April 2012
Company Profile: Manufacturer of Engineering Plastic Compounding (An ISO 9001:2008 Certified company)
Job Profile:
Planning and monitoring maintenance activities for production units.
To participate in the planning, scheduling & execution of shutdown & major overhaul Maintenance activities.
Handling a team of electrical, Mechanical and supervisor, foremen and technicians.
Maintain and operate plant unit like LT panels DM plants DG sets, Compressors and Blowers etc.
Preventive Maintenance, Breakdown Maintenance ect and maintain quality Standards as per ISO standards.
Inventory Management of Engineering (Equipment) spares for units.
To company with Gasco Health and Safety and Environment system [HSE-MS] and also Promote awareness of its use among his staff.
Co-ordination with unit Managers to ensure smooth functioning of equipments and utilities.
To monitor consumption of powers and fuel and look at ways and means of converging Them (reduce consumption) for units.
Analysis of breakdowns and taking corrective and preventive measures.
Involving in continuous improvement process/programs.
Troubleshooting and root cause analysis of the machines and equipments.
Preparation of safe maintenance procedures and their implementation.
To evaluate equipment performance problems and to suggest modification/available New technology to reduce overall maintenance cost.
Ensuring safety of men machine by taking appropriate safety measure ordinates with HR for Layout changes, equipment relocation for statutory compliance.
Compliance of statutory requirement of factory Law.
Maintain house keeping and improve working environment.
Reporting to Plant Manager.
Key achievements:
Complete ZSK83 W&P Twin screw Extruder erected & commercial Production started on time. Out put ratio 1000kg/Hr. [Warner plefieder - Made in Germany]

Asst.Manager-Maintenance
Sept 2007 to April 2010
Company Name: Formulated Polymers Limited
Company Profile: Leading manufacturer of Engineering plastic compounding in India (AQS 9000 ISO 9001& ISO 14001 Certified company)
Job Profile:
To assist the section head in establishing priorities, making improvement on
Work method and to participate in evaluating modification proposals, failure analysis and unscheduled shutdowns.
Handling a team of maintenance department technicians.
To prepare the list of spares, tools & other material required for the maintenance jobs & Issue the purchase/Material requisitions for the department head approval.
Maintain and operate plant unit like HT, LT panels DM plants DG sets [330 KVA], Compressors and Blowers etc.
Preventive Maintenance, Breakdown Maintenance ect and maintain quality Standards as per ISO standards.
To update the equipment data, history & maintenance records in CMMS systems.
Analysis of breakdowns and taking corrective and preventive measures.
Planning and monitoring maintenance activities for production units.
Troubleshooting and root cause analysis of the machines and equipments.
To interface & co ordinate with other sections in sorting out equipment problems & Maintenance activities.
Preparation of safe maintenance procedures and their implementation.
Maintain house keeping and improve working environment.
Reporting to Vice President - Operations.
Key achievements:
Complete factory erected the Unit-2 & commercial Production started on time.
Experts in EREMA Recycling Process machine for nylon manufacturing unit.

Maintenance Engineer-Mech
May 2004 to Sept 2007
Company Name: K.K. Poly Color India Limited
Company Profile: Leading manufacturer of Color master batches in south India
Job Profile:
Plan and work out the daily activities of the Mechanical maintenance schedule.
To conduct toolbox meetings with subordinates for discussing safety & methods of Completing job tasks.
Plan & work out the Mechanical preventive maintenance program.
Involve and support the project for improvement both in quality and plant.
Propose design and carry out the machine modification and even fabrication.
Maintain and ensure the compliance of maintenance ISO 9001:2000 system.
Improve existing mechanical manufacturing processes. Drive benchmarking
Exercises, extract learning & execute possible cost reduction opportunities.
Reporting to Manager- Maintenance dept.

Site Supervisor
[25*3MW - Capacitive Power Plant - Coal Feeding unit Contract]
July 2002 to March 2004
Company Name: PSTS Heavy Lift & Shift Limited
Job Profile:
Take care of mechanical maintenance activities in shifts.
To take care of routine, planned, preventive maintenance of all Vehicles & Equipments
To ensure smooth operation of the site maintenance of spares & keeping ready.
Up keeping of records & registers.
Following correct safety practices.
Reporting to Works Manager

Assets :
Adaptable and Hard working
Flexible and self motivated
Commitment to team work and team facilitator
Individual job expertise
Dedication of our work

Future Goals

To get a challenging career in a Good concern,to provides meaningful contribution for the growth of the concern that provides me good growth opportunities.

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