Ref. No. : CA - 14586 - (Maintenance and Service - Mechanical – with 20.6 years in Plastic Industry)

Education

Pursuing Bachelor of Technology Specializing in Mechanical Engineering From, Karnataka State Open University Mysore.

Diploma in Engineering specializing in Mechanical Engineering From, CVC Polytechnic, VT University, Karnataka in Year 2005

XII Standard From, Pre University Board, Karnataka in Year 2002

Skill Sets

Core Competencies:
Production & Shop floor Management, Press shop, Heat treatment, Body, shop Manufacturing Cycle Time Reduction, & M Cost Analysis, Process Enhancements, Maintenance operations, Root Cause Analysis, Kaizen Principles, Lean Manufacturing, Team management, Safety Initiatives, Documentation TS-16949, EMS, TPM. Hands of experience on Forging presses(Enomoto, Ameteep, Hawil,), Friction welding m/c, CNC Turning centres, Centre less grinding m/c, Heat Treatment Furnaces, Shearing , Bending machines, Arc welding and deposit machine.

Work Experience

Mechanical Maintenance
Since Jun 2011 To Till Date
Company Profile: Manufacturer of valves and valve train components for various engine applications. Is TS 16949-2002 Certified & was awarded the prestigious DEMING PRIZE for Best TQM practices.
Job Profile:
Planning & Implementing preventive maintenance schedules of various machineries, instruments & equipments to increase machine up time and equipment reliability
Planning of predictive maintenance based on condition monitoring techniques
Proactively identifying areas of obstruction / breakdowns and taking steps to rectify the equipments through application of trouble shooting tools and spare parts planning 
Erection, testing and commissioning of equipments, also providing services to the equipments. 
Making break down analysis and 5 why analysis and analyzing the root cause of the problem and taking precautionary measures. 
Executing cost saving and energy saving techniques / measures and modifications to achieve substantial reduction in R&M expenditures and work within the budget. 
Identify suppliers for purchasing of machines, critical spares & services and follow up for procurement
 Coordinating material planning related activities encompassing identification of vendors, requirement of specification and offer evaluation.
 Planning and executing capital procurement.
Troubleshooting of the various mechanical equipments like friction screw presses, centre less grinding machines, CNC lathes, induction hardening machines, pneumatic presses, compressors, lathes, heat treatment furnaces, etc. C.N.C. Machines, Auto copy Lathe Machines, Induction Harding Machines Supporting and coordinating with the stores department in maintaining stock levels of various maintenance spares. 
Resolving the Cell concerns timely, Conducting DRM meetings.
 Involve in Documentation activities like TS-16949, EMS & Internal audits.
Monitoring and improving the OEE of critical machines.
Initiative and practice the KAIZEN, TPM, 5’S, QCC, 3C, Kanban best practices in shop floor. 
Identifying good local Service Providers to support in the regular maintenance activities at reasonable costs Vendor credentials and broachers

Team Leader Body Shop
From Apr 2009 To Jun 2011
Company Profile: Caters to India’s growing need for world-class fully built buses for intra-city and inter-city transportation
Job Profile:
Lead the Trimming line and body shop team to provide guidance and support to meet the companies production Targets. 
Review operational performance through measures such as productivity, quality targets, volume targets and absenteeism on a daily basis
Identify constraints and resolve the escalated issues, monitor progress against set timelines in order to meet the production targets set by the plant. 
Set Challenging targets to the team to meet the desired objectives of the organization.
Motivate the Team to do continuous improvement activity and reduce the non value added activities as much as possible in the Production Processes. 
Encourage to Implement cost saving measures in the Process which has direct impact in the Profitability of the organization. 
Handling a production team of 75 members to achieve daily production targets.
Direct and indirect manpower.
Manage to ensure the defined product & process quality requirements are carried out at prescribed frequency as per quality norms.
WIP & Consumables control.
Monitoring of Hourly Production. 
Analysis and Trouble Shooting of various Technical problems Faced during Process. To ensure Production as per daily production plan and meet delivery schedule by ensuring on time availability of parts / components for sequent processing. 
Be responsible for NPD Product inspection / verification of product / process characteristics at different stages are carried-out
W. R. T. specifications during assembly line Responsible for handled customer complaints including physically making visits to customer plants and collaborating with production engineers to identify and solve issues.
Responsible for final inspection of vehicle before delivery to the next stage.

Production Supervisor
From  Mar 2008 To Mar 2009
Company Name: Logwell Forge Ltd.
Company Profile: India’s largest producer of safety and critical components for steering and suspensions assemblies like Tie Rods, Gear Hubs, Link Ends, Crank Shafts. LFL is among the first to be TS-16949 certified. LFL is an OEM supplier to QH-Talbros, Sona Somic, Hi-Tech Gears, MUL, Tata Motors & Hyundai among other major auto & auto component players in India
Job Profile:
Mainline responsibility of handling production operations in forge shop and tool room planning.
 Production target achievement with optimum O.E.E & with MIN. down time
Be responsible for tooling improvement, planning development etc. 
To function as team leader for continual improvement project (CIP) To evaluate various critical & bottleneck activities / resources;
Take necessary proactive actions to de-bottleneck the same To control special processes ensuring only skilled workmen do the special process 
Responsible for Press shop daily defect monitoring and analysis of defects found in different quality check stations on the line

Jr.Engineer
From Aug 2005 To Mar 2008
Company Name: Chang Yun India Ltd.
Company Profile: is the flagship company of the Anand Group and is involved in the manufacturing of synchronizer rings with high technology and high precision. CYIL is a JV with CY Meutech Korea. CYIL is a preferred OEM supplier to Auto Majors like MUL, Hyundai, Ford India Ltd. and is certified with 100 PPM and TS 16949-2002
Job Profile:
Running shifts independently with 30+ man power.
Responsible for various activities in the production & quality functions forging area. 
Inspection Support of New Product Development as per requirement of customer drawing. 
Be responsible for line balancing to meet target quantity and quality of product. 
To be responsible for lot inspection, layout inspection etc. ensuring quality of output.
 To handle mechanical setup in power press and CNC turning centre machines Be responsible for Tool inspection, first of approval, line inspection Be responsible for pre dispatch inspection and documentation Updating visual sheets Production, Rejection, Rework, and Break down data using 7QC tools.
Responsible for Quality improvement, rejection control, presentations about cell performance etc.
 To be responsible for trouble shooting in power press and CNC turning centre machines 
To plan and devise strategies towards the reduction of rejection and rework To generate various reports towards improving production and quality processes


Achievements:
Successfully been Awarded Thrice for Best Kaizen Practices in Shop Floor CYIL Recognized for Setting time reducing by runner part numbers by using L.P.S (45 min to 15 min) 
Awarded 1st Prize for Best Practice of 5s in Shop Floor - Dec-06 CYIL 
Awarded the 3rd Prize in QCC Computation conducted by QCC forum Hyderabad. 
Succeeded in Achieving Consumable Cost Reduction per year Rs.2,00,000/- by performing Modifying design of mesh belt furnace

Trainning Attended:
Attended a 2 days  dual training program on TPM 
Problem solving using 7QC tools through 7 Step Methodology. 
Training attended on FMEA, PPAP, APQP, QMS, and EMS. 
Attended a 3 days training program on Pneumatic system design & maintenance.
 SMC pneumatics P. Ltd.
2 days training on Work shop safety. Basic awareness In-House Training on SPC, TQM, QCC.

Future Goals

Seeking a challenging position in a reputed organization where my technical skills & competencies in the Production domain can be effectively used for contributing to the success of the organization and can be further enhanced for mutual benefit.

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