Ref. No. : CA - 16108 - (Maintenance and Service - Mechanical – with 15 years in Plastic Industry)

Education

B E (Electrical & Electronics) from BLDEA’S Bijapur V.T.U in 2009 with 60.31


Skill Sets

SCADA ,  HMI  &  EPLAN  knowledge 
Developing  the  control  system  concept,  block  diagram,  logic,  software, HMI
PLC & CNC  (ladder)  programming/debugging  and  interfacing  for  different applications 
HMI  developing  for  different  applications  and  for  different  upcoming projects 
Electrical  control  penal  planning,  designing  and  drafting  for  different projects
Comprehensive  documentation - flow  charts,  block  diagrams,  circuit diagrams,
On-site  commissioning  programming  of  PLC & CNCs  controllers.
Allen  Bradley  RS  Logix  &  Micrologix
Step  7  Microwin 4.0  for  Siemens  (S7-200)
GX  Developer  for   Mitsubishi  PLC  System

C,  sql   &  OS.
Areas  Of  Interest:
Transformers,  Machines
Switchgear  and  Protection
Instrumentation  & Power  Electronics

Work Experience

Maintenance 
Since May 2012 
Company Profile: Leading Manufacturer & Supplier of Automotive rubber products, engine mounting, cab mounting 
Job Profile:
Machine commissioning and installation of Rubber Injection molding, Press, assembly, phosphate & Degreasing machine
Daily Machines status Monitoring and Updating
Preventive and Breakdowns Maintenance Planning
Predictive  Maintenance Planning & TPM
Analyze machinery breakdowns through why-why and implement corrective actions to improve the machine uptime.
Focusing on MTTR and MTBF Reports
Making of MRM and DRM Reports
Monitoring   5-S Activities Preparation of documents of preventive maintenances Plan
Preparing schedule for reconditioning, critical spares & AMC Machines
Involved Audit ISO 14001 Safety and ISO 16949
Periodic calibration of instruments
Maintaining and Analyzing Month Wise Cost & Consumption Detail Records.
Correspondence/coordination with Customers and Vendors. 
Trouble shooting Electrical & Mechanical related breakdown
Solving Hydraulic problem of Spm’s and other machines
Identifying bottlenecks in shop floor & eliminating it by doing Kaizens.
Poka yoka for machine
Responsible for identifying the areas for cost saving.
Maintenance of machines of SPMs, Presses, Grinding, HMC and VMCs
Identifying and eliminating unsafe condition in shop floor. 
Maintaining Spares Parts & Identifying Critical Spares Maintaining Stock of Molding Machines & Utility Equipment. 
Utility:
Responsible for maintenance of Ingersoll Rand Air Compressors.
Responsible for maintenance of  Cummins Diesel generator
maintenance of RO System
maintenance of ETP, STP and WTP

Application Engineer
Dec 2009- April 2012
Company Profile: Manufacturer of Panel Board Wiring, Building Automations & Building Automation Services 
Job Profile:
Machine commissioning and installation 
Daily Machines status Monitoring and Updating
Preventive and Breakdowns Maintenance Planning
Predictive  Maintenance Planning & TPM
Analyze machinery breakdowns through why-why and implement corrective actions to improve the machine uptime.
Focusing on MTTR and MTBF Reports
Making of MRM and DRM Reports
Monitoring   5-S Activities Preparation of documents of preventive maintenances Plan
Preparing schedule for reconditioning, critical spares & AMC Machines.

Responsibilities Undertaken:
Control panel design and development, preparation of electrical circuits, Techno commercial offers.
PLC (Programming, Wiring and Troubleshooting) Omron (CX Programmer),  ABB (AC 31 GRAPH), Fatec(WinProladder)
AutoCAD 2004 & 2007.
Hydraulics and Pneumatics.
VFD – ABB ACS 150, Bosh-rexroth, Delta, Allen Bradley Power Flex 40, Yaskawa, Siemens, Control Techniques.
Development of layout drawings for Marshalling Cabinets, Junction Boxes, Hook Up, ILD, ISS, etc.

Industrial Automation Skills:
Hardware Skills
Knowledge of Hardware and Programming aspects of 
AB SLC 5/03 Controller  and Micrologix Systems
Allen Bradley I (Panel View 500 )
Delta PLC system (SS model)
Delta HMI System, Scada
Siemens S7-200 PLC System
Handling AC Servo Drives & motors – Panasonic, Sanyo Denki, Delta
Handling Stepper Motor/Drive – Mycom, RTA, & Sanyo Denki Etc,.
Handling VFD’s – HITACHI, Delta,ABB, Bosch Rexorth

Project Name Metal Sheet Binning & Picking (PSK Engineering)
Project Details Description The system is used to bin the metal sheet to selected bin number & Picking from selected bin number.
This system includes 3 Induction motors with brake,
 1 VFD.
System Allen Bradley PLC (SLC 500) 
CPU 5/04, High Speed Counter Module (HSCE2), Input modules, Output modules,
Allen Bradley HMI (Panel View 550)-1Nos
5 HP induction Motors -3Nos
VFD make KEB- 1Nos
Engineering & commissioning of the system

Project Name Pressing Barcode Machine (TAFE)
Project Details
Description System used for Real Time.
Barcode scanner detects the sticker year, data, time values and communicate with OMRON PLC. 
Compare & calculation with real time
System OMRON PLC & Barcode Scanner (Data logic).
Engineering & Commissioning of the system

Project Name Automatic Tape Cutting Machine(Aditya Auto)
Project Details Description The system is special purpose machine used to perform a cutting operation of tape with various width 
& Length. Min 100mm & Max 1000mm can be cut using this machine.
System Panasonic Servo Motors & Drive, Panasonic PLC (AFPX-C14TD), GT05 touch screens HMI.
Engineering & commissioning of the system

Project Name Pick And Place System(TDPS)
Project Details Description The system is used to pick the stampings and Place in the conveyor and vice versa 
This system includes Servo Systems and Pneumatic Systems.
Totally Six Axis Machine with Parallel Pendent operations.
Line
System Panasonic Servo Motors & Drive 750 Watts 4 nos, Panasonic PLC (AFPX-C60TD 2 nos), Communication Cassette 2 no, Extra I/O cassette 4 nos. Festo Make Pneumatic Axis 2 nos.
Communication From HMI to Master PLC RS 232, Communication From Master PLC to Slave PLC is Modbus.
Engineering & commissioning of the system

Project Name Test Bench fours engineer 
Project Details Description Testing of valve quality checking 
System Allen plc sl0 5/03,single ph water pumping motor,3ph induction motor (hydrolic)
Engineering & commissioning of the system

Academic Credentials
Additional Qualification: Certified Automation Engineer 
Institute Name: Prolific Systems &Technologies Pvt.ltd. Banglore 
Course contents:
PLC: Allen Bradley (micrologix 1000, SLC 500 series, compactlogix), Siemens (S7-200)                
Scada: Wonder Ware (In touch version 9.5), Siemens Win CC
Drives: ABB Drives (ACS150,ACS500), Delta

Future Goals

Seeking a position to adorn my career in an organization, which could help to explore and express my potential and thereby grow in the provided situation with the utmost dedication and commitment.

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