Ref. No. : CA - 17688 - (Maintenance and Service - Mechanical – with 18.9 years in Plastic Industry)

Education

Pursuing B.E From “The Institution Of Engineers

Diploma in ‘Instrumentation & control Eng. From Board Of Technical Education, Chandigarh

H.S.C From board of bhiwani Haryana With PCM

S.S.C From board of bhiwani Haryana

Skill Sets

MS WORD, EXCEL, SAP AND INTERNET 

Work Experience

Operation and Maintenance Engineer 
Since Aug 2010 
Company Profile: Is a business development testing lab for analyzing of polymer & release lot according to result for their Naphtha cracker plant in which PP & PE are produced In this lab, process the material & test specimen according to ASTM. Providing technical service to customers.
Job Profile:
Overall responsibility of Lab operations Production scheduling, Engineering, Cost control, operational excellence, efficiency.
Designing SOPs and Systems up gradation.
Cross functional team building, EHS and process management & Re- Engineering.
Optimization techniques and efficient facilities management.
Optimizing of MIS and communication free flow.
Control charts; maintain quality system. Maintenance of Automation machine.
Make plan for Preventive & corrective maintenance w.r.t. quality monitoring
Maintain QMS on shop floor.

Make Of Machines: -
Film plants - Rajoo engineers
HDPE Pipe plant  - Kabra Extrusiontech
Injection molding- L&T
Blow molding - Central machinery & plastic
Compression molding - Collin
Pipe tester - IPT Germany
Twin screw - Steer engineering
                                               
Operation and Maintenance Engineer
Feb 2007 to Jul 2010
Company Profile: Speciality valves made plastic pumps like sprayers,   dispenser & triggers etc. Company mainly export its all product. Company had molding as well as assembly department. Company moulds all products & assembled them manual and automatic. Company has automatic  and SPM assembly Machines.
Job Profile:
Overall responsibility of Lab operations - Production scheduling, Engineering, Cost control, operational excellence, efficiency.
Designing SOPs and Systems up gradation.
Cross functional team building, EHS and process management & Re- Engineering.
Optimization techniques and efficient facilities management.
Optimizing of MIS and communication free flow.
Control charts; maintain quality system. Maintenance of Automation machine.
Make plan for Preventive & corrective maintenance w.r.t. quality monitoring
Maintain QMS on shop floor.

Production & Maintenance Engineer.
Jan 2005 to Feb 2007 
Company Name: Anjani Technoplast Ltd
Company profile: ATL had compression moulding, thermoforming, and injection Molding and extrusion machines. Vender of Tata, L.G.and subrose.CompanyMakes bulletproof helmet, jackets for export & drdo level. Company assemble Tata engine shielding parts of 16 models Company has machine tool division. This makes water jet & other cnc machine
Job Profile:
Responsible for totally maintenance of all equipments. Responsible for providing utilities to all machines Updating daily maintenance reports as per plan To develop maintenance analysis work sheets. maintains daily rejection% & ppm reports.
To make m/c utilization charts

Project Acheivement:
Experience in Installation & commissioned of HT panel, LT panel &cables laying of all panels. Cables laying from main panel to all labs main panel, from lab panel to all machines Experience in Installation & commissioned all Plastics processing & Testing Machines in PADC (Indian oil co. ltd.) according to vender requirements & providing proper utility for every machines. A Major achievement is that I have done operation & maintenance of all processing & testing machines of laboratory. Maintain HVAC system in all laboratory.

Technical Experiences: 9 Year
Currently handled the Operation and maintenance of blown film plants, HDPE pipe plant, Injection molding machines & plastic material and processed material testing machines
Operation of single layer and multilayer film plants make of Rajoo engineers.
Make sample of different Grades of material.
Maintain and well performed in Plant machinery & utilities Installations, service & maintenance.
Maintain and Performed troubleshoot on processing & testing machines on instrumentation system & equipment’s in facility. 
Handled the utilities of lab like compressor, cooling tower & electrical panel (LT Panel & HT Panel) Chiller unit of machines.
Experience in Installation & commissioned of HT panel, LT panel &cables lying of all panels. Cables lying from main panel to all labs main panel, from lab panel to all machines.
Developing cable laying plans make procedure for working.
Also, maintain quality system, inspection plan making of all plant for electrical.
Also developing DC relays in HT & LT panels for safety all equipments.
Currently handled the blown film plants, HDPEpipe plant, molding machines & plastic material and processed material testing machines.
Experience of HVAC units make of LG in which maintain the outdoor units of all AC & indoor units of all outdoor machines of AC.
Well versed with panel wiring diagram and able to read & interpret P&ID diagrams, cable schedules and other instrumentation logic diagrams.
Investigates incidents and failure of instrumentation equipment and recommended changes in equipment to prevent them.
Working with PLC (Siemen, L&T) & Drive (Yaskawa) in heavy machinery.
Installation of PID controllers & program setting in control panels for controlling.                 Installation of Timer according to panel drawings & other purpose in machines.  Installation of sensors, switches, transducers etc. 
Installation of single-phase preventer in supply of any panels.
Experience in Pneumatic systems of machines for automation. ( make of SMC, Fiesto, Janatics) Experience in making the bridging of voltage supply in transformer. (According to German technology)
Experience of air-cooling & water-cooling based chillers.( Make of Conair)
Experience in voltage oscillation controller. Experience of hydrostatic pressures tester of German made (IPT).
Experience maintenance of piston type Air compressor & dryer made of Ingersoll.
Installation of solid state relays (SSR) & connection with controlling.  Also, experience of mechanically work of machines like Gearboxes, induction pump assy, vacuum pump & other fixtures. Removal & insertion of screw from barrel. Providing proper utilities according to drawings like power, air and water. Handling utility of all machines. Co-ordination with service engineer for all processing machines. 
Experiences in IR value of 6.6 KVA transformer insulation and LT cables.
Experiences in monitoring the Earth pit value.
Maintenance of Automation machine.

Official Experience:
verall responsibility of  Lab operations - Production scheduling, Engineering,        
Cost control, operational excellence, efficiency.
Designing SOPs and Systems up gradation.
Cross functional team building, EHS and process management & Re- Engineering.
Optimization techniques and efficient facilities management. Optimizing of MIS and communication free flow.
Control charts; maintain quality system. Maintenance of Automation machine.
Make plan for Preventive & corrective maintenance w.r.t. quality monitorin Maintain QMS on shop floor.

Exposure:
Having good knowledge of quality system. Excellent ability to plan, organize, prioritize my work. 
Excellent leadership quality, self motivated.
Quick learner, employee effectiveness

Future Goals

A challenging position in a dynamic environmant, which will utilize my Business analytical, communication and technical skills

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