Ref. No. : CA - 21572 - (Maintenance and Service - Mechanical – with 25.5 years in Plastic Industry)

Education

B.Sc From A .P. University 

Diploma in Electrical Engineering From RGPV Bhopal 

H.S.C From Board of Secondary Education  

S.S.L.C From Board of Secondary Education  

Skill Sets

Technologies     : PLC programming tools, HMI Programming tools.
Application Packages: Microsoft Office Suite (MS Office – Word, Excel, PowerPoint etc), Windows 95/98/XP/07/08 Operating System & Internet surfing.
Area Of Knowledge & Interest
Understanding of Machine electrical drawing & PLC Program Logics. 
Playing Cricket & listening music. University 
Reading magazines.

Work Experience

Senior Engineer - Maintenance
Since May 2011
Company Profile: Manufacture Plastic Sheet extrusion, sheet thermoforming for Refrigeration. Company have Triming Press Machine, Extrusion Lines & thermoforming machine.
Job Profile:
Machine Maintenance, Preventive Maintenance & Predictive Maintenance of Machines.
Responsible for Shift Handling (Assignment of A, B & G shift).
Responsible for Day to Day Breakdown Prompt action should be taken on Breakdown.
Planning & Scheduling for Maintenance activities and Block-holidays.
Planning & Scheduling for Energy-saving activities and Improvement / Kiezen activities.
Preparing weekly, Monthly & Annual Planned Maintenance Schedules.
Timely close External &Internal Audit Non conformance Report.
Man Power Handling (Co- ordination, Verification of work done, etc.).
Improvement/Kiezen Activity for Assembly lines & Machine shop.
Installation of Machines / Equipments as per the proposed layout.
Planning for reduction of down time and increase Productivity.
Maintaining the Documents i.e. History card, Preventive maintenance, Predictive maintenance, Validation of machinery / equipment and manuals, SOPs etc.
Training of preventive maintenance and operation of machines is given to team members.
Machine spare-parts planning & follow up with vendors for job work as per target plan.
Responsible for PLC troubleshooting as well as PLC program modification.
Responsible for HMI troubleshooting as well as HMI program modification.
To Implement 5’s, Kaizens & Tpm Activity in assembly area.
To Handle Plant Maintenance as per legal requirements of Government.
Hands on Experience on General purpose machines for Tool room: Surface grinders, Lath machine, shapers, milling machines.
Hands on Experience on Utility Diesel Generator 500, 750, KVA. Cooling Tower, Compressor, Material Handling equipment forklift (3ton), Crank (7.5ton).

Engineer
April 2009 to April 2011
Company Profile: Manufacture of Plastic Sheet extrusion, Main Customer in India is LG Electronics, Godrej, Videocon, Whirlpool.

Engineer
April 2001 to March 2009
Company Name: Khanna Polyrib Pvt. Ltd
Company Profile: Plascon & Nylon plant it is manufacture Plastic Sheet extrusion. 

Maintenance Apprentice
April 2000 to Nov 2001
Company Name: India Thermit Corporation Ltd
Company Profile: Manufacture Rail Joint Powder. Main Customer in India is Railway of India 

Trainee Engineer
July 1999 to April 2011.
Company Name: Jyoti Structure Ltd

Trainings & Projects 
Machine inspection & testing project  has completed for Extrusion Machines at machine manufactures in cities of Taiwan Country.         

Noteble Contributions & Achievements
Electrical consumption reduction by 10% .
Down Time Reduction from 5% to 2% of total available time.
Over all Cycle time reduction by 10% & O.E.E. improvement from 50% to 80%.
Performance improvement from 70 to 94% .

Technical Skills
Process Instrumentation: Pressure Sensors,Proximity Sensors, Level Sensors, Photo Electric Sensors, Control Valves, Solenoid Valve, Limit Switches, Transmitters, RTDs, Thermocouples, PID Controllers, Timers, Counters, Flow Meter, Relays, Contactor, Thermal Overload Relay etc. 
PLC   : Programming, Commissioning, Troubleshooting with Mitsubishi (MELSEC A Series, FX, Q and QnA Series), Delta, Siemens (S7-300).
HMI  : Creating New Project, Interfacing, Downloading/Uploading Programs with Delta, Siemens.
VFD  : Selection criteria, Working, Controlling, Parameter programming.
Designing & Troubleshooting of various types of starters. 
Knowledge of Pneumatic, Hydro-Pneumatic and hydraulic equipment system.

Future Goals

To get into an organization where I can make my presence felt with the full utilization of all my skills, my knowledge and my energy levels.

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