Ref. No. : CA - 18461 - (Senior Admin and Projects – with 20.8 years in Plastic Industry)

Education

Bachelor of Engineering (Mechanical) From IME (Institute of Mechanical Engineering), Mumbai Recognized by Govt. of India. 

Diploma in Tool & Die Making From IME (Institute of Mechanical Engineering) Mumbai - An ISO 9001-2000 certified.

Certificate in Tool & Die Making From NTTF (Nettur Technical Training Foundation) Dharwad, An ISO 9001-2000 certified.

Skill Sets

Managing project & marketing activities like quotation for tools and plastic parts. Monitoring Tool room activities & involving where the problem arise to solve the issue.
Identifying areas of improvement and carrying out the improvement to complete the trial target date’s.
Carrying out modifications in equipment, process flow, working practices, consumables for controlling & reducing conversion cost per unit produced.
Implementing effective techniques to bring efficiency in operations & improve the quality standards thereby achieving optimum output.
Conducting monthly & quarterly review meeting for tool cost & analysing the discrepancies.

Software Skills :
MS Project (2010), ERP Swan (V5), Uni Graphics (NX8),
Delcam (Power Shape & Power Mill), Tebis (V3.1)

Work Experience

Mould Development & Vendor/ Supplier Development
Since April 2014 
Company Profile: Modern technological and high quality tooling centre, specialized in the manufacture of precision moulds for automobile sector.
Job Profile:
Prime responsibility for all type of RFQ and estimating mould cost based on customer requirements.
Prime responsibility for tooling activities like design approvals, correction/improvements.
Complete project responsibilities from RFQ to final despatch of the moulds like feasibility study, design review, negotiation with vendor and finalization with the right cost for BOM parts. Attempting trials while critical situations, coordination with project engineers for trial parts rectification and correction of the mould, final payment recovery from the customer once the mould commissioning. Single window person for the customer interaction.
Handling and guiding for all team members in a right manner.
Involvement in Exhibition arrangements.
Handling business development activities.

Dy. Manager – Project and Marketing Dept
Oct 2010 to April 2014
Company Profile: Is one of the leading plastic mould manufacture in India, producing moulds for all types of Automotive parts like Two Wheelers, Three Wheelers, Four Wheelers and Households articles.
The major customers are Mahindra & Mahindra Automotive, M&M FES, M&M Two Wheelers, TATA Automotive, Taco IPD, Honda, Hero MotoCorp, JCB, Visteon, Motherson, Blue Star etc.
Job Profile:
Responsible for Quotation of Moulds and Moulded Components and Handling Project Activities.
To study the received RFQ drawings and to confirm the manufacturability.
Core responsibilities in Preparing part cost & tool cost for injection and Blow tools & detail project costing with considering all BOP parts.
Sending RFQ and cost negotiating with the suppliers for HRS, Texture and Checking fixtures.
Once we receive the Purchase Order, will proceed for mould making. And provide all the necessary inputs to mould designer to complete the design activities.
Sending RFQ for BOP parts and doing comparison and cost negotiating with the suppliers.
To ensure the Raw Material, CNC machining, HRS, Texture and Checking fixtures costs are settled in, within the budgeted values. And finally prepare the cost analysis between estimated v/s actual cost to find out the profit margin.
Active involvement in part feasibility & project planning. And Monitoring all area’s of operations like Design, CNC, EDM & Shop floor to achieve the trials on time as per agreed date’s.
To cover applicable elements of PPAP and complete the documentation.
To meet MRD (Material Receipt Date) targets.
To develop the parts in right time with right cost.
To ensure the completion of the PPAP documents and get the approval on time.

CAD/CAM  Engineer
Nov 2006 to Sept 2010
Company Name: Modern Plastic Industry LLC
Company Profile: Is one of the largest plastic products mfg company in the Middle East region with the capacity of Injection Molding machines ranging from 160 tons to 850 tons. The Main products of the company are PVC Fittings, Electronic items for automobile, Plastic furniture’s and other packaging products.
Job Profile:
Mould design and CNC Programming
Mould Designing.
CNC Programming for all type of 3D models.
Unscrewing moulds designing by using rack and pinion mechanism.
Electrical and Electronic parts designing.
Mould designing for Vegetable create, Milk create and packing products.
Involving with the project engineers for bringing the better output.
Mould designing as per DME standards
CNC tools & mould accessories cost negotiation and finalization with vendors.
New vendor development and cost reduction.
Detail drawing for each part of the mould.

CAD/CAM  Engineer
Aug 2005 to Oct 2006
Company Name: Shri Gajanana Ind
Company Profile: Is a commercial tool room equipped with modern machineries and good technical staff.
The company clients list includes few of the Reputed Industries in India like VArroc Engineering Ltd., Bajaj Auto Ltd., General Motors India Ltd., Ronch Polymers Ltd., TVS, Philips, Godrej. Garments trim and accessories Ltd. They manufacture moulds for Automobile parts, PVC pipes & fittings, over moulding components & also for all types of plastic articles like Home appliances, household articles, electronic components etc. SGI also exports Moulds to Middle East and African countries.
Job Profile:
CNC Programming and Electrode extraction
CNC Programming for all type of complicated profiles.
Selection of CNC tooling’s.
Selection of CNC m/c and maintaining all records for ISO document.
Maintaining the records of each machine.
Electrode reference detail for EDM operation.
Co-Ordinating with the Cad Engineers.
Weekly schedule planning for CNC machine.
Guiding to CNC operators to reduce mistakes.
Monitoring assembly activities to understand and to improve the machining qualities.

CNC Operator cum Programmer
Aug 2003 to July 2005
Company Name: M-Tech Ind.
Company Profile: It is one of the Reputed Company in the region which is Specialist in mfg of Precision Moulds.
It manufactures moulds for products like Automobile, Household, Electrical and Electronic related industries. Mainly the company is popular for mfg of Helmet Moulds.
The Main customers of the company are TVS, HONDA, BAJAJ, TAPS, SUPREME, NILKAMAL, RAYCHEM, and MUTUAL MECHAPLAST.
Job Profile:
Generating CNC Programmes for all complicated profiles.
Improve the quality of tools in reasonable price for all type of conventional machines.
Monitoring the working methods and to maintain the quality of work.
Schedule planning of CNC machine, (For at least two weeks in advance) and tooling selection.
Responsible for inspection of core/cavity using Renishaw probes. And maintaining the
reports.
Guiding Junior Engineers to work as per schedule.
The main target was to avoid the rework once it’s completed.
Electrode Extraction and mfg, when and where required.
Detail drawing for EDM machine.
ISO Documentation.

SUMMARY:
Completed nearly 12 years of experience in mould making & development across tooling industry.
Scope of excellence includes:
Cost Estimation
Vender/ Supplier Development
Tool Room Operations
Product Development
Documentation
Coordination
Wide experience in mould making for plastics products.
Gained sound commercial knowledge and exposure of working in cad/cam dept.
Expertise in handling designing operations, machining operation, procedures & methods, monitoring and controlling maintenance costs.
Process strong abilities to identify the scope of planning, implementing & monitoring technological changes to enhance productivity.
A keen planner & strategist with expertise in managing operations with focus on profitability by ensuring optimal utilization of resources.
Good analytical & communication skills with team members as well as customers.

Future Goals

In pursuit of career enhancing opportunities in the field of Mould Development ~ Vender/ Supplier Development Business Development

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