Ref. No. : CA - 15513 - (Designer & Product Developer – with 12.7 years in Plastic Industry)

Education

B.E. in Plastic & Polymer Engineering from North Maharashtra University, Jalgaon Department of Chemical Technology, Jalgaon in 2011 with 71.30%.

Diploma in Plastic & Polymer Engineering from Government Polytechnic Nasik in 2008 with 71.00%.

Skill Sets

APQP, PPAP, QMS, Sales & Marketing, Business Development, Supplier Audit, Iso-ts 16949 Documenatation, Customer Convencing, Problem Solving
DATA Analysis: Control chart , pareto chart
Problem Solving: 5 Why, 3 W1H, 8 D, Cause & Effect diagram & Pareto chart
Contineous Improvement: SPC, Quality gate, kaizen - Poke - yoke
Software: Excel, power point, CATIA V5 R21, AUTOCAD, Minitab & Analysis

Work Experience

Development Engineer
Since Feb 2014
Company Profile: Automotive component manufacturer - HVAC, Engine Cooling Modules, EGR cooler part manufacturer for Mercedes-Benz, Renault, Nissan, Tata Motors, VW, Chrysler, Mahindra, Ford, Daimler, GM, Skoda, Audi etc.
Job Profile:
Plastic materials & Part Development for HVAC & Engine cooling for e.g. Plastic Housing, Impeller, duct & So on
To support the design for plastic product quality improvement through failure analysis activity.
Take the trials for new material & part for process & quality improvement.
Monthly vendor audit to verify the Engineering specification, voice of customer, voice of supplier for Plastic parts.
To work with suppliers for developing parts.
Quality improvement by solving the all issues related to MIRRP, SIRRP, CIRRRP. To Participate in failure analysis activity related to materials & Manufacturing Process.
PPM monitoring and control for all part
To do vendor PPAP (Production Part approval Process) audit for the new & existing parts.
Monthly Teleconference with German & USA Customer for review the APQP (Advanced product quality planning) for the project of the GM 2016 Omega Fr and Rr HVAC, P-13313 Navistar, Q Plan_GM 2016 C1 HVAC Front etc.
Monthly Chrysler Quality Management system (CQMS) review meeting with USA customer for the Project of WDWK HVAC, L3 ECM for the PPAP & APQP phases updation or review.
Update the PFD, FMEA & control plan as per the customer requirement.
Prepared the PPAP documents for the new parts.
Drawing study for the Part Layout.

Senior Project Quality Engineer
Feb 2013 to Feb 2014
Company Profile: Is an ISO: TS-16949 certified company has heavy mould shop (160T – 2000T) of various types of moldings machines . Manufacturing of Plastic Automotive parts of four wheeler as a Tail gate lower, RQT, dash-board, plenum cover, ornament, intercooler duct, bumper, housing, Engine cover etc. for Tata Motors, VW, M&M, Ashok Leyland, MAHLE , Behr India, Piaggio etc.
Job Profile:
Handled the plant quality with sub-ordinate.
Solving customer complaint
Updated the PPAP documents
Faced customer PPAP audit, issue- based audit, surprise audit.
Prepared the PPAP documents for the new or existing parts as per customer requirements.
Faced TS 16949 audit for the TS renewal certification
customer visit for part improvement & fitment trials
Prepared 8D, SCAP , presentation against customer complaint.
continuous improvement
Prepared the ECRN & PCRN
Drawing study for parts layout.
Conducted MSA & SPC as per the plan.
Aesthetical Part approval.

Supplier Quality Associate Engineer (contractual basis)
May 2012 to Jan 2013
Company Name: Tata Motors Ltd
Job Profile:
Monitoring daily Line Complaints and initiate corrective & preventive actions.
Daily Work Management for routine activities.
Obtain Corrective and Preventive Actions from Suppliers related to Quality issues.
Tracking of concerns that are repetitive and have daily check.
Monitoring daily line rejections from Line.
Layout Inspection of parts for New Product Development
Maintaining Material Test& Testing of Parts Schedule In-house & from Suppliers.
Supplier Improvements by performing Process and System Audits for upgrading the Supplier’s with implementation of systems, facilities.

Industrial Training
Worked as a Trainee Engineer in Indofil Chemical Industries Ltd., Manufacturer of Industrial chemical & Polymer additives, Thane” in Research & Development Department in 2010.
Worked on Solution & Emulsion Polymerization.
Testing of Polymer with different composition like TS, IMPACT TEST, DSC, TGA, FTIR etc.

Academic Project
Graduation Thesis : PP/EPDM Blend Nano Composite ( DRDO Project)
Innovation on Improving the Impact Strength of Polypropylene by Blending with EPDM Rubber & adding the various NANO Particles in the blend & achieving the Properties of Polypropylene like Engineering Material ABS & Replaced PP material with Various Engineering Material & Save the Cost of the Material.

Area Of Interest
Sales & Marketing
Business Development
Plastic Materials & Part Developments
Customer & supplier problem solving
Customer & Supplier Visit
International Quality Management system & International Business Management

Awarded / Achivements
8% reduction rejection in tail gate lower clip missing from a dog house area through improving the thickness of the dog
10% reduction in tail gate lower warpage rejection through providing the ribs & support in that moving area
10% Reduction rejection in front seat recliner sink mark through reducing the thickness of ribs & adding one more rib.
30% Reduction rejection in handle over flush with glow box lid through reducing the hinge pin height by 2 mm
18% Reduction rejection in mud liner cracks at corner area through providing radius at corner area
100%Trained quality inspector as per the quality requirement & methods of inspection


Future Goals

I Would like to pay income Tax in Millions.
To associate with an organization which dynamically works on innovative ideas, challenges, team work and self initiative and which gives me opportunities to improve my knowledge and skills .

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