Ref. No. : CA - 24597 - (Designer & Product Developer – with 15 years in Plastic Industry)

Education

Diploma in Mechanical Engineering From Government Polytechnic Kashipur, in 2010

4 week Training Certificate in Operation of CNC Lathe & Milling in 2009.

H.S.C. From S.K.M.A. Inter College Kichha in 2006.

S.S.C. From S.K.M.A. Inter College Kichha in 2004.

Skill Sets

Can lead and can be loaded.
Good ability to prioritize work.
Effective Utilization of Manpower.
Good problem solving skills, Proactive, Adaptable and flexible to work in any Environme

Operating System: Windows XP/Vista/07,
MS-Office 2003/07/10.
ORACLE BUSSINESS SUIT
SAP
PPAP
KAIZEN
7 QC Tool
8D
Knowledge of Six Sigma, TPM, TS-16949, SPC.

Work Experience

SQA Engineer 
Since Dec 2014
Company Profile: Leading Manufacturer Of Heavy duty Air, Fuel, Lube and Hydraulic filters, Air Intake Systems, Coolants and Chemical Products for On and Off highway applications. It is an OEM (Original Equipment Manufacturer) supplier to renowned automotive and industrial engine and equipment manufacturers.
Job Profile:
Responsible for new part development.
Responsible for supplier visit & audit as per plan and prepare improvement plan.
To prepare quality plan for B.O.P components like plastic, Rubber, Sheet metal & Chemicals etc.
To prepare monthly Supplier Quality Rating, PPM report & supplier performance trend.
Maintain Supplier PPM target less than 1000 .
Prepare the MTC plan for Plastic, Rubber & Sheet metal parts & maintain the record accordingly.
Prepare the layout plan for child parts and maintain the record accordingly.
Active member of Cross Functional Team and involve in Cost saving activities.
Establish master samples at the time of development for visual defects and fitments approved by customer for further reference.
Problem Analysis & counter measure implementation & verification at supplier end.
Analysis & Resolving of problems in Child Parts to ensure Zero Line stoppage by using the 7 QC tools.
Responsible for sample approval for mass production at supplier end.
Working closely with Technical group and ensure successful PPAP programs.
To generate process related MOM, CFT & Quick corner meeting for continual improvement.
Eliminating non-value added operations to ensure operational efficiency and smooth flow of operations by doing various process improvements through kaizen, Poke yoke activities using win-win condition.
Coordinating with production engineering department for preparing new layouts, finalizing specifications.
Involve CCPM (Support from Cummins India) to enhance capability of tier -2 suppliers, Independently running Supplier Improvement plan at all plastic, Rubber & sheet Metal Suppliers.
Supplier certification by evaluation through various Audits Supplier’s System Audit and Process Audits.
Supplier process qualification and Supplier development through PPAP approval process. Verification of incoming raw materials components, Assemblies rubber parts, plastic parts in measures of performance and dimensional etc.
Qualification process of tools dies fixtures and Process validation at supplier end.
Tool Life monitoring system establishment at supplier end.

Achievements
Successfully completed TS 16949 Re-certification Audit 2016.
Successfully completed TS 16949 Servilance Audit 2015.
Reduced Supplier PPM 2015-16 (From 4145 to 1997).
Awarded by Unit head for Maximum Utilization of Manpower

Engineer : Inprocess Quality and Product Development 
Sep 2012 to Nov 2014
Company Profile : Is a Supplier of Automotive Light Accessories like Head Light, Tail Lamp, Combination Switch. 
Job Profile : 
Monitoring of Inprocess Quality of  Different Segment of Quality Station.
Petrol Inspection of Inprocess Quality During Shift at All the Segment of Product Manufacturing.
Product Quality planning, Product and Process audit, Conducting, Implementation of KAIZEN system, PPAP etc
Ensuring stabilization of all new models/products & special technologies, Responsible for Setup approval
Root cause analysis and implementation of corrective action for process related concerns.
Responsible for continual improvement activities to enhance the quality system, such as 5S, Kaizen lean methods, etc.
Develop training to build quality awareness.
Interface with Engineering and Operations to ensure transfer to Production of new products are in accordance with approved data.
Support the Quality Inspectors to ensure that products and processes comply with the relevant requirements of the quality management system.
Conduct audits, including closing out audit findings, creating audits finding reports and determine proper corrective and preventive actions.
Analyze failure, corrective and preventive action to respond to customer complaints.
Create and maintain company quality documentation, such as quality manuals, quality procedures.
Responsible for planning, organizing and managing the overall activities of receiving/outgoing quality functions

Jr. Executive in Quality Assurance 
July 2010 to August 2012.
Company Name : Neel Metal Products Ltd
Company Profile : Is a company of Jay Bharat Maruti Group which is having more than 31 operating Plants throughout India With the group of turnover more than INR 4000 Crores. We are manufacturer of ERW & CEW Tubes, Blanks & Tubular Components for Bajaj, Tata Motors & Mahindra.
Job Profile : 
Process Control Inspection.
Checking Mechanical Properties of Material such as Tensile Strength, Yield Strength and Hardness etc.
To maintain all quality related documents.
Customers Interaction Regarding Quality concerns.
Analysis of the external complaints of the materials and formulation of Corrective and Preventive   
Actions.
Maintain Test Certificate, Pre- Dispatch Inspection Report, Visual Inspection of Raw Materials and Products.
Arrange man power at Different Segment of Quality Assurance Deptt.
Leading kaizen activity at shop floor and Maintain 5’S in shop floor.
Check daily Production plan with respect to Customer Requirement Sheet
Available and to ensure all quality parameter in start-up samples and after satisfactory
Results give clearance to Production.
Achievements
Development of Hero Moto Corporation limited Frame tubular and sheet Metal Parts at Supplier end.
Inspection of process and final inspection gauges for HMCL and Bajaj Auto Limited.
Successfully Sort out the Dimensional Variation in Tubular Component of HMCL. 
Successfully Completed QA Audit of HMCL.

Instruments Handle
Height Gauge, Bore Gauge, Vernier Callipers, Micrometer, Plug Gauges, Bevel Protector, Roughness Tester,VPN/ Rockwell Hardness Tester, Universal Testing Machine(UTM), Air Plug Gauge,Profile Projector and Testing Instrument Etc.

Profile Summary
More than six years of rich experience in quality assurance including conducting inspections, process improvements, process audits, product grading & man management.  
Positively help in the documentation of ISO/TS 16949:2009. Statistical Process Control, Measurement System Analysis, Process failure mode & effect analysis & Q.C tools.
Having knowledge about procedure of sheet metal & fabricated part inspection and all quality control parameters.
Having knowledge of Sheet Metal, Tubular, MIG/SPOT Welding, Working on Assy Lines like Frame Assy, Swing arm assy and Assy of Filter on Housings for Air intake assy
Worked with the different processes like Sheet Metal Fabrication, Press Shop, CNC Machine Shop, Injection molding, Plating/Powder Coating and Assembly Shop.
Overseeing PFMEA, SPC, Kaizen, Poka Yoke, Root cause analysis using why - why methodology
Exposure with different industrial commodities like Sheet Metal, Plastic, Rubber, Packaging Material, Polyurathene, Adhesives etc.
Exposure of Planing and Execution of New Projects and Resourcing defined as per Quality Manual.
Planning and Execution of All Supplier related activity like Quality plan,SCAR generation and Closure by Corrective Actions Effectiveness Audit, finalizing the PPAP, Supplier Performance Rating, Supplier Process/Product Audit, Supplier Training. 
Raw Material Testing, Verification and Action Monitoring.

Future Goals

To Hone My Skills and Stretch My Boundaries of Knowledge Each Passing Day and Give the Whole Devotion to the Working Field and be a Successful as well as a Valuable Asset for the work organisation.

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