Ref. No. : CA - 21163 - (Designer & Product Developer – with 17.4 years in Plastic Industry)

Education

M.E Product Design & Development From Anna University, Coimbatore in 2014

B.Tech Mechanical Engineering, From Vellore Institute of Technology in 2012

Diploma – Tool and Die making From NTTF, Vellore in 2007 with 84%

H.S.C. From Vani Vidhyalaya Matric Hr. Sec School Vellore in 2004 with 84%

S.S.L.C. From Vani Vidhalaya Matric Hr.Sec School, Vellore in 2002 with 66%

Skill Sets

Effective communication And Interpersonal skills,
Positive Attitude,
Being Punctual, Moral and hard working.
Confidence and Consistency,
Ready to accept challenging Assignment & Ability to work in Teams.

Work Experience

Product Design & Development Engineer
Since Jul 2015
Company Profile: Carries out research on materials including those for construction, clean energy, electrics, electronics, medical devices and transportation
Job Profile:
To design products in aerospace and automotive components using Solidworks 2015.
To involve in Tooling reviews and trials.
To involve in 3D printing techniques and composite processing.

Product Design & Development Engineer
July 2012 to July 2015
Company Profile : Global supplier of technology and services, offering end-to-end Engineering, IT and Business Solutions, for automotive, manufacturing, healthcare, etc
Job Profile : 
Support for PT-GW:
Product development of Plastic Components for Garden products.
Systems followed- VA-VE, Weight reduction, Surface Modeling, Reverse Engineering.
Converting Industrial design to Solid model for rapid prototype.
Tolerance Stack up analysis for assemblies in linear and radial manner.
Estimating the manufacturing cost and reducing the cost of components in design stage.
Creating CR drawings and updating it in GIS for PT-GW products.
Product release and drawing creation with GD&T in product and assemblies.
Converting them into prototype using SLS and FDM m/c’s.
Participating finite element modeling for analyzing the problems related to Structural environment comparing the results with analysis in plastic and rubber products.
Simulation and digital prototyping capabilities of this design analysis module, you can validate your product design to meet your customer's physical demands during new product development.
Optimizing existing design of mold components.
Experience in Tolerance stack up using PRO-E, worst case analysis.
3 IR in process for Patent in project application. 

Support for PT-Wall Chaser(Pin Project):
To design and develop new product from design to proof of concept.
To conduct benchmarking to select the most competing feature from the competitors products.
To create and update the product knowledge during the life cycle through generation of new design standards and developing, updating the DFMEA and creation and implementation of engineering changes ECRs.
To ensure the technical standards are met in the product and ensure timely delivery of samples for field test.
To ensure all QG’s in product development cycle meet within the time limit. 
To actively participate in technical discussions with suppliers to ensure the correct interpretation of the drawings that define the product.
To develop the product through requirement specification, 3D Cad model, stimulation, tolerance stack-up, material selection, vendor development, cost analysis.
Manufacturing feasibility study and updating through FMEA and QFD for new products design of Wall chaser product. 

Support for TT-ESY:
To develop hardware development for TT system electronics.
To develop plastic enclosures for controllers and modules for heating unit boiler systems.
To develop enclosure through A sample (RPT techniques), B-sample (rubber mold), and C-sample (FOT, SOT, TOT) with D-sample release.
To validate the ISIR reports from suppliers through fit and function of the products. To develop the product with respect to all QG’s from the requirement specification to SOP.
TO conduct DFMEA for the product with respect to mechanical design.
To conduct design reviews at different stage of product design within the team
To collect and select various standards with respect to connector and its interface designs.
Responsible for the development of Connected Boiler and Boiler diagnostics kit products for Bosch TT.
Design of Light guide to transmit light from LED at PCB to the Plastic Enclosure.
To interact with PCB layout team to finalize PCB’s size and its design with respect to Plastic parts. 

Product Design & Development Engineer
Feb 2012 to July 2012
Company Name : Automotive Robotics India Pvt.Ltd  
Job Profile : 
Design of Welding fixtures and Gauges and Concept design of pallet and rack systems.
Availability and Selection of Tool and Die Steels.
Modeling and detailing of jigs and fixtures with surface texture and weld symbols.
Design of Hydraulic and Pneumatic components as 3D-CAD models in Pro-E.
Creating Mock up models based on customer requirements.
Deputed to RBEI-Coimbatore in terms of third party contract and work for 3 months in hydraulic and valve components.

Tool Designer
Aug 2008 to Sep 2011
Company Name : NTTF
Job Profile : 
Tool Design of Injection molding and Progressive tool.
Development of tool design activities. 
Manufacturing feasibility study, electrode plan, Process Capability of tools and updating. 
Good knowledge in Plastic and Press tool Manufacturing techniques.
Involved in tool design and detailing for automotive components and Spare Maintenance of tools.
Availability and Selection of Tool and Die Steels. Knowledge on different types Press tools & Jigs and Fixtures. Knowledge on different types of Bending Dies and Spring back principles. 
Experience on Quality concepts like 7 QC tools, FMEA, control plan.
Experience  in tool room machines-CNC Lathe,VMC Conventional Milling,Surface Grinding,& Hydraulic Press Fitting Work, Tools Grinding & Polishing& Knowledge on Cutting Tools Selection
Preparation of stage drawing for automotive sheet metal components (Progressive and compound tools).
Interact with tool room team and get their manufacturing updates.

Industrial Trainee
Jul 2007 to Aug 2008
Company Name : TVS Sundaram Clayton
Job Profile : 
Handling development of 3D casting models, using Pro/E.
Design of core and cavity for die casting components.
Have complete knowledge about Pressure Die Castings dies in Assembly, Maintenance, modifications.
Able to identify and rectify the problems on PDC dies on QC approach.
Handled continuous Improvement, Yield Improvement, Poka Yoke.
Creating cooling design layout for jet cooling  core pins.

Competency In Projects.
Tolerance stacks up using PRO-E.
PIN projects- Wall chaser proof of concept completed and field testing under progress.
Manufacturing and Mechanism simulation using PRO-E.
Done FEA using Pro-Mechanica for Power tool parts.(structural)
Benchmarking and Reverse Engineering.
Part modeling, Surfacing, Assembly, IDD export.

Application Software Service Skillets
Product Design &Development using Pro/E-WF4, NX 9.0 and Solidworks 2015.
Sheet metal and Plastic part Development.
Benchmarking and Reverse Engineering.
Expertise in using UG-NX 7.5 and 9.0, and Solidworks 2015
Preparation of Manufacturing Drawings.
Large Assembly Modeling and Collision Identifications.
Knowledge ware Implementations.

Profile
Technically competent Engineer from NTTF offering 8 years experience in Press Tool and Plastic Product Design and development with tooling experience..
To design and develop plastic parts from concept development to the prototype release stage.
To interact with suppliers from RFQ to complete product development stage.
To undertake Bench marking and Reverse Engineering for Power tools.
Guide & planning of complete Tool Room Design review and analysis, Process Planning, Documentation of processes, Prepare method plan/strip layout for new tool design and development, Design the press tools.
Adept at managing Tool Engineering operations involving Manufacturing of Press tools and developing detailed drawing for fabrication, co-ordination with internal departments, quality control, process developments, interfacing with vendors, etc.
Designed Jigs & Fixtures for Welding operations.GD&T applications as per ASME-Y14.5/1994.
Modeling and Detailing of Underground and Mining machinery components.
Designed and developed AL-Die casting components.
Complete knowledge of Manufacturing Process and machineries. 
Experienced in mechanical designing for industrial and commercial equipment's for Boiler controllers.
Designing of Hydraulic and Pneumatic valves and components.
In-depth knowledge of product designing standards and working mechanism of mechanical products.
Have complete knowledge about Pressure Die Castings dies in Assembly, Maintenance, modifications.
Possess strong written and verbal communication
Quick adaptability to changing technologies to meet new requirements successfully with a systematic and organized approach for increased efficiency and competence.
Excellent in conducting presentations, demonstrations and Proof of Concept to the prospective customers, preparing technical & commercial proposals to initiate new projects, driving growth, generating revenues,capturing market share and enhancing the value in domestic markets.

Future Goals

Seeking challenging assignment commensurate with my knowledge and experience

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