Bachelor of Engineering From Visveswaraiah Technological University, Belgaum in 2002
User of MS office, Catia-V5
Completed JLPT 4 (Certified)
Completed course on Team Leadership from Harvard Business University online training program
Lead Engineer
Since Oct 2012
Company Profile: Providing Engineering Design Services, customized Engineering Services that meets project requirements. Is specialized in delivering CAD CAM CAE solutions. Providing prototype, tooling as well as manufacturing the actual components
Job Profile:
Client: USA
Coordinate with the onsite engineer, understand the customer needs & execute the projects with the help of team members.
Handled product design on LED based Fog Lamp Design & LED based DRL lamp design which is a commonization between two programs.
Preparing production drawings as per the customer standards.
Proposing the design changes in critical areas as per the manufacturing standards of the customer.
Handling design changes and tooling changes on Head-lamps, Rear-lamps & fog lamps with respect to the manufacturing feasibility
Glue track & welding rib design on housing & lens considering surrounding parts & maintaining gap between the surrounding parts as per the craftsmanship sections
Data management in Team Center (for Ford)
Provide necessary training to the team to groom, and help building competency within the group
Standard drawing creation for Gage requirements
Certification drawing creation for Head-lamps, Tail-lamps, Fog lamps as per the SAE regulations
Plan and prepare the team to handle the deadline and delivery of projects with quality.
Project Handled - U 222, U 228, V 363, C 520, P 552, U 502
Team Leader (Engineering and Design)
July 2010 to Oct 2012
Company Profile : Provides services in Engineering and Design (E&D), Product Lifecycle Management (PLM), Enterprise Solutions, manufacturing and product development IT services to Tier 1 automotive and aerospace OEMs and their suppliers. The company is active in North America, Europe, the Middle East and the Asia Pacific region.
Job Profile :
Worked on concept design for Automotive Lamps.
Doing Feasibility Study as per the regulation & performance, for the data during concept designing
Preparing different Styling Proposals & get it reviewed from the Project Manager & implement changes if any.
Preparing Conceptual CAD packaging on the approved proposal considering the feasibility & performance requirement.
Preparing mounting scheme proposals w.r.t feasibility of the surrounding parts & discuss with different departments for the feasibility of mounting scheme based on benchmarking data
Liaison between various departments for design validation.
Interacting with various potential vendors for the ongoing projects, guiding for various activities & taking their inputs for design process.
Conducting the jury test for the performance of Headlamp in comparison with the benchmarking vehicles.
Checking the drawing for Critical parameters, gap and flushness details.
Checking the issues raised w.r.t lamp assembly & discusses the feasible solutions & interacting with supplier for various changes.
Getting the CAD modifications done from the supplier & checking the drawing & giving the approval on the same.
Work with supplier for designing & approval of Gap & Flush fixture data (Headlamp, Tail-lamp, CHMSL & Rear Fog Lamp).
Projects Handled - X0, X1 Facelift Platforms & Safari
Design Engineer
Jan 2009 to July 2010
Company Name : IAV India Private Ltd.
Company Profile : Is the R&D center established by IAV Germany, a VW group Company. IAV is one of the leading providers of engineering services to the automotive industry. Having core competencies include power train, electronics and vehicle development. IAV India is involved in the design and development of automotive lamps for automotive giants like VW.
Job Profile :
Coordinate with the onsite engineer.
Design of Automotive lamp components as per the styling surface & I/p Provided
Modification of BIW parts maintaining the previous history
As a team member to support IAV Germany
Creating BIW parts as per the customer standards & as per the start up file provided, modifying the BIW parts as per the changes specified by the customer.
Worked on Rocker modifications as per the surrounding body parts considering the thickness of each part, Creating reinforcement pasts as per the reference data provided by the customer.
Creating various reinforcements & supporting brackets as per the customer standards & startup.
Germany
Training on VW system and standards for lighting system in IAV Germany for the duration of 3 months, the training involved quality checking tools like Validate and data management system like KVS
Duration of Stay: - 88 Days.
Projects Handled- Project VW Polo: Polo Is The 1st Vehicle Launched By Volkswagen In Indian Market
Senior Project Engineer
Apr 2007 to Dec 2008
Company Name : Tata Autocomp Systems Ltd.
Company Profile : Promoted by the Tata Group, provides products and services in the automotive industry to Indian and global customers,
Job Profile :
Coordinate with the onsite engineer & offshore team
Design Changes of Housing, Lens, Bezel & Plastic Parts
Different Proposals for the critical areas and co-ordination with the customer
Test-stand design for Housing & Lens, quality checking of models
Generation of 3D models & preparation of detailed drawings
Japan
Project: C90 Headlamp Design modifications
Duration: 7 Days
Projects Handled
Rear Combination Lamp Modification (Customer : Ichikoh)
Maintaining GAP & Flush with the Vehicle body data and Bumper data
Different Proposals for the critical areas and Assembly feature.
2-D detailing for lens, housing and Led-Base & 2-D assembly drawing
Design support for creating welding rib on lens & glue channel on housing as per 2D sections provided.
Beads & prism creation for lens as per customer specification
Creation of 2D drawing from the 3D data to check fouling between surrounding parts
Head Lamp
Design changes of Automotive Lighting components like lens, bezel & housing. As pert the input provided.
Creation of beads on reflector, bezel & lens considering tooling feasibility.
Creation of closed Volume as per input Optic surfaces provided considering Tooling Direction & draft angle.
Lens
Designing lens data as per draft angle & draft direction with the input styling surface.
Creation of B-Surface & Beads.
Plastic Parts
Design changes of door trim as per customer requirement which involves changing the location of door lock, providing ribs for strengthening at weaker section of door-trim
Design of Outer Rear View Mirror, with input provide as styling surface, work involved is B-surface generation & proposals for mountings & locaters, considering tooling feasibility
Design Engineer
June 2006 to Apr 2007
Company Name : Plexion Technologies Ltd. (Mahindra Engineering services)
Job Profile :
Creating 3D models for various BIW parts of Truck & Bus.
Creating BIW parts, with the Input wire-frame data & tiff files
Developing surfaces with the input point-cloud data, using CATIA V5.
Developing foam surface with the input scanned data, using CATIA V5.
Generation of assembly considering installation drawings
Creating 2D drawings for quality checking of 3D-models as per checklist.
Projects Handled
BIW of Bus, Truck (Customer: Daimler)
Front pillars, outer & inner both LH & RH
2nd pillars outer & inner both LH & RH.
Front panel
Project involved
Creating completely constrained sketches using wire-frame data & tiff files, in vehicle Coordinate system
All the sketches created are position-sketches which are linked to the position point.
Using these sketches surfaces are generated and filleting is done.
Fillets given are shape-fillets as per customer requirement.
Surfaces, sketches & elements generated are parametric.
Creating the assembly using installation drawings provided.
Project Engineer
Apr 2004 to June 2006
Company Name : Tata Autocomp Systems Ltd.
Job Profile :
Creating parts, assemblies & 2D drawings on CAD package like Catia V5 & Solid Edge.
Creation of B-Surfaces, with the Input A-Surfaces provided Using CAD package CATIA V5.
Conversion of Catia-V4 model to Catia-V5.
Creation of 2D drawing from the provided 3D data to check fouling between surrounding parts.
Quality Checking of 3D-data, detailed drawings, to meet customer Specifications as per the checklist provided.
Projects Handled
Lens, Optics.
Brief Project Profile: Project involved
Creation of B-Surface for Lens, & creating Beads on lens..
Lens data is created as per given draft direction & draft angle to ensure that the model should not have any undercuts.
With reference to I/p A-surface provided for optics, creating B-surfaces maintaining the given thickness, tooling direction & draft angle.
Creating solid with the given tolerance, for I/p Optics surfaces as Catia-V5 model
Design Engineer
Aug 2003 to Apr 2004
Company Name : Onward Technologies Ltd
Job Profile :
Developing 2D drawings on CAD package Solid-Edge.
Developing parts, assemblies & Drawings on CAD package Solid Edge.
Conversion of 2D Drawings & PDF's into 3D-data using Solid Edge.
Conversion of Micro-station drawings to Solid-edge Drawings
Quality checking of 3D-Models, detailed drawings, as per the checklist.
Domain Knowledge
Design & Development of Automotive Lighting and Light Signaling Devices (Combination Head Lamp, Rear combination Lamp, Central High Mount stop lamp, etc Using Design Tool Catia-V5
Design Standards, Field Failure Report and investigation deep knowledge of Automotive Lghting and Light signaling devices
Personal Synopsis
A dynamic professional with over 12+ years of rich Automotive experience in Design & Development of Automotive lighting & light signaling devices, presently working as a Lead Engineer.
Expertise in Catia-V5 (9+ Years), Plastic part design & Exposure to BIW.
Exposure of Automotive process like TS 16949 standards and procedures DFMEA, BOM, ECN/ECR, Poke-Yoke and Automotive standards like ECE, AIS, SAE standards
Possess rich experience in product development of automotive lighting components starting from packaging to system study, development & documentation
An effective communicator with excellent coordination skills and strong analytical skills, problem solving skills & organizational abilities. Believing in Continuous improvements.
Data management in Team center
Bachelor of Engineering (Yr 1998 – 2002) From Visveswaraiah Technological University, Belgaum
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