Ref. No. : CA - 23380 - (R&D - Raw Material – with 14.3 years in Plastic Industry)

Education

P.G.Diploma in Process Design & Piping Engg.  B From Institute of Piping Engg. & Building Service, Hyderabad in 2010 

B.Tech (Polymer Engineering) From Mahatma Gandhi University, Kerala in 2010

Skill Sets

Numerical efficiency, cultural adaptability, quick learner, ability to maintain emotional balance, good in handling pressure, time management

MS Office, Stress analysis software CAESAR II

Work Experience

Raw Material Development Engineer - Research and Development
Since Aug 2013
Company Profile: Leading tyre manufacturing company 
Job Profile:
QRS: Quality Redressal System handling and CAR: Corrective Action Report review and accepting.
New Vendor Development and NRMDR (New Raw Material Development Report).
SQR: Supplier Quality Ratings.
VQCA: Vendor Quality Capability Assessment.
MMS: Material Management System.
Global MIC (Master Inspection Characteristics) Control.
Specification making for Raw materials.
Budget handling for R&D (Cost reduction, Manufacturing claim loss, Revenue)

Production/Process Engineer 
Oct 2011 to May 2013
Company Profile : Manufacturer of Industrial Poly Films, Automobile Plastic Poly Films & Degradable Poly Films 
Job Profile : 
Machine knowledge: TopMet 2450, Top Met 2850, Top Met 2850 HiRes, KAMPF UniSlit
Assessing the adequacy of engineering equipment and troubleshooting existing processes;; 
Reviewing existing data (also lab analysis) to see if more research and information need to be collated; 
assessing the availability of raw materials and the safety and environmental impact of the plant;
assuming responsibility for risk assessment, including hazard and operability (HAZOP) studies, for the health and safety of both company staff and the wider community;
ensuring the process works at the optimum level, to the right rate and quality of output, in order to meet supply needs; 
making observations and taking measurements directly, as well as collecting and interpreting data from the other technical and operating staff involved;
assuming responsibility for environmental monitoring and ongoing performance of processes and process plant;
ensuring that all aspects of an operation or process meet specified regulations;
Process Control and Planning.
Co ordinate more than 25 workers and divide work into groups.

Project Engineer 
Jan 2011 to Oct 2011
Company Name : Alkafi Services and Contracting Company 
Job Profile : 
Responsible for planning, scheduling, conducting and coordinating the technical and Management aspects of projects.  
Plan and schedule project timelines and milestones using appropriate tools.
Determine and assess need for additional staff and/or consultants and make the appropriate recruitments if necessary during project cycle.
Assist in the preparation of engineering project proposals. 
Budget monitoring and trend tracking.
Set and continually manage project expectations with team members and other stakeholders.
Identify and resolve issues and conflicts within the project team.
Review and approve project Client invoices. 
Ensure effective engineering and Client communications.
Determine the frequency and content of status reports from the project team, analyze results, and troubleshoot problem areas.
Co ordinate workers and divide work into groups.
Check and Prepare Daily inspection report.
Check quality, material, dimensions of product as per specification.
Requires extensive regular contact with assigned project Clients.

Project Details
Pix Transmissions Ltd.
Improvement of Tie layer bonding strength of banded belt.
Study of adhesion with different formulation and measure curing parameters.
Compare adhesion between cured and uncured banded belt.

Achievements
PPAP Training completed successfully - 2015
PPAP is a risk identification and mitigation process used to provide evident to the customer that there is a reliable and repeatable process

Certified internal auditor as per ISO/TS 16949 -    2014
ISO/TS 16949 is prepared by the International Automotive Task Force (IATF) and the "Technical Committee" of ISO.  

Worked as the member of IIChE student’s chapter MGUCE - 2010 – ‘11
IIChE is the professional body of chemical engineers in India. I have actively Participated and organized events sponsored by IIChE.

Coordinator of Transportation committee, a center stage event in TWISHA ’09 - 2009
TWISHA ’09 was a National Seminar organized by department of polymer engineering.

Worked in the Advertisement board of MACROM ’09 -   2009
MACROM is a magazine published by the same department

Familiar With  
Preparation of G.A Drawings and Isometrics based on P&ID and plant layout.
Pipe support and Rack design, Expansion loop design.
Piping Material Selection/Specification/Valve Data Sheets.
Pressure design of Process Piping and Component as per ASME B 31.3 [Straight Pipe, Flanges, Elbows and Miter bends, Reinforced branch connections, Blanks, Blind flanges, Expansion joints].
Flexibility analysis of piping systems. 
Hydraulic design of Liquid Piping and Pipelines (Pipe sizing, Pump head & power calculations)
Polymer Science I & II, CAD & CAM, Fiber Technology
Polymer Physics, Polymer Testing, Tyre Technology
Plastics – Science & Tech, Adhesive Technology 
Rubber – Science & Technology, Polymer Processing I & II 
Polymer Blends & Composites, Chemical Engineering I, II,III&IV
Paint Technology, SQC, Polymer & Environment
Industrial & Production Engineering 
PFD and P&ID, Plot plan, Equipment drawings
Process plant layout
Determine the curing characteristics of compound by using Rheometer and Mooney Viscometer.
Testing of Raw material and Product by conducting flame resistance, Viscosity, Residue, Ozone, Cold Chamber, Flexibility Test etc...
Different type of Rubbers & Plastics, compounding ingredients.
Molding Equipments
International Design codes & Dimensional standards.
Viz: ANSI/ASME, API, BS, ASTM & there use in design, analysis and calculation.
Stress analysis by using CAESAR II Software

Areas of Interest
Production, Product Development, Process and Process Design

Future Goals

To associate with an organization which progresses dynamically and gives me a chance to update my knowledge and enhance my skills, in the state of art technologies and be a part of the team that excels in work to words, the growth of organization and my satisfaction thereof

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