Ref. No. : CA - 9455 - (Production - Compounds & Masterbatch – with 31.8 years in Plastic Industry)

Education

Bachelor of Technology (Mechanical
Engineering)

Skill Sets

Leadership, Team work
Process Improvment
Strategic Planning
Risk Management
Communication
Problem-solving
Interpersonal skill
Statistical Analysis
Lean & SAP Manufacturing
Quality management system

Work Experience

Production Leader
From : Feb 2019 to Till date
Company Profile: Manufacturing Company

Job Profile :
Lead 24/7 operations of a high-volume compounding manufacturing facility, steering over 50+ team members towards achieving operationalexcellence.
Developed Standard Operating Procedures and Standards of Conduct fornew processes, ensuring operational effective
The manufacturing and advancement of high-performance, cost-effectivePP, Nylon,POM,PC, ABS,mineral-filled,glass-filled,flame retardant in a range ofcolors and grades compounds for various applications such as automotive,electrical, and household sectors.
Prepared production cost outlook and modifed invetory control programs tomaintain and enhance annual business plan.
Developed and implemented cost-saving strategies, reducing expenses by 10%. Implemented a robust quality management system, reinforcing the
commitment to product excellence.
Led the implementation of a comprehensive quality management system,resulting in a 25% reduction in internal quality incident within theyear.
Achived 99% inventory reconciliation done on Monthly basis and reported to cross functional team.
Expertise in implementing Lean Manufacturing and Six Sigma methodologies to enhance productivity and eliminate waste
Utilized statistical analysis tools to quantify and enhance processimprovements, empowering data-driven decision-making.
Partnered with cross-functional teams to ensure alignment of Prodcution objectives with broader business strategies, positively impacting the yearly financial targets.
Conduct Quality Council and Management Review meetings and ensure completion of periodic Internal Audits.
Perform assessments, surveys, audits,JSA,HAZOP and safety walks.
Develop, review and approve work practices to ensure incident-free operation of the manufacturing sites.
Managed outlook ,Raw matrial and inventory management through SAP.
Executed in-depth training guidelines to enhance team understanding and application of product specifications and quality requirements.
Executed Short term and long-term quality objectives to improve QMS System.
Prepared and updated FMEA and CONTROL PLAN documents, safeguarding against potential operational risks.
Applied coaching and developmental feedback to uplift team performance, institutionalizing a supportive and growthoriented environment

Sr. Supervisor
From: -Aug 2012 to Feb 2019
Company Profile: Manufacturer Of Agricultural Products

Job Profile:
Oversaw quality control systems and long-term strategic developments for the organization emphasizing on the manufacturing of Polyamide-6 and Nylon-6, glass-reinforced, Polyacetal, Polycarbonate polymers.
Planning & Review of Daily Production & Down time, On Line Process Control, Troubleshooting to meet Quality Production Target & Machine Health, Housekeeping of shop floor & Machine cleanliness, Reduce Production Cost, Wastage Control, Maintain ISO & other audit documentation.
Administered equipment maintenance schedules, ensuring peak operational performance and longevity.
Participated in executive strategizing to forge the organization's future pathways and innovation goals.
Conducted safety audits and inspections to identify workplace hazards and deficiencies.
Utilized statistical analysis tools to quantify and enhance process improvements, empowering data-driven decision-making.
Overall Quality check and testing of finish product verification.
Managed data entry and inventory management through SAP
Implemented suggestions and kaizen for productivity improvements.

Future Goals

As a seasoned Production Manager with over 16 years of extensive experience in the plastics compounds and masterbatch
manufacturing to drive operational excellence. My expertise in extrusion and injection moulding processes, coupled with a deep
understanding of Quality management systems,combined with my proven track record in enhancing productivity, optimizing
processes, safety and leading high performing teams,positions me to contribute significantly to the company's manufacturing goals

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