Ref. No. : CA - 26282 - (Production - Compounds & Masterbatch – with 16.4 years in Plastic Industry)

Education

PGD-PPT From Central Institute of Plastics Engineering and Technology in 2009 with 70%

PGDCA From Sterlite in year 2004.

B.Sc. From CSJM University in year 2004.

Skill Sets

Experience in Production in Plastics compounding Industries.
Good team worker and has ability to understand and adapt to new technologies and environments faster.  
Work on Extruder- BUSS(Germany) Single screw kneader and co-kneader(GS screw system)  BERSTORFF (Germany), MARIS ( Italy), Omega 40 steer engineering
Coperion, APV MP 2080, W & P ZSK-70MC, W & P ZSK- 83V Twin Screw Extruders ZSK 26 & 40 & CTE 65 (Coperion).

Work Experience

Shift In Charge 
Since Feb 2015 
Company Profile: Manufacturer of highly specialized polyethylene based Silane / Peroxide cross linkable & thermoplastic compounds for cable insulation, jacketing and XL HDPE Pex b pipes.
Job Profile:
Working with Buss (Germany) Extruder MKS(2000Kg/hr) singlescrew
Working with Buss (Germany) Extruder APC(800Kg/hr) singlescrew
Working with Buss (Germany) Extruder WKG(800Kg/hr) GS screw co- extruder 
Working with Buss (Germany) Extruder MDK (700-1000Kg/hr) co-extruder GS screw system
Technical services machine operation support. 
Development of cross linkage polyethylene compounds, Flame retardant compounds talc filled compounds  new grades as per customer requirements
Standardization of process conditions for various Engineering Polymer compounds & Masterbatches of XLPE.
Operation and maintenance of loss- in – weight feeders. (Brabender, GmbH).
Operation and maintenance of Buss Extruder (Germany) Machine Technology
Change screw element configuration as per production process. 
Supervision of various polymer and filler batch mixing preparation.
Maintaining stock of raw materials and finished Polymer compounds and other related data’s in computer.

Achievements  
As this is new project all work done is in my presence but these are the various achievements for me.
Installation and training of Raw material Dryer
Installation  and training of Various Machines For GS screw modification  
Installation and training of turbo Dryer and ELS pot screw system 
Installation and training of Degassing  system 
Installation and training of General maintenance 
“5S” Implementation
Safety – Fire control
Screw cleaning process.
Monitoring discipline on the shop floor for and accident free & safe work culture

Asst. Production Manger 
Mar 2014 to Dec 2015 
Company Profile: Manufacturer of different Engineering Plastics Compounds.
Job Profile :
Development of colour matching of new grades as per customer requirements
Standardization of process conditions for various Engineering Polymer compounds & Masterbatches.
Operation and maintenance of loss- in – weight feeders. (Brabender, GmbH).
Operation and maintenance of Injection Molding Machine (L&T).
Testing of raw materials and finished Polymer compounds & masterbatches as required.
Supervision of various polymer and filler batch preparation.
Maintaining stock of raw materials and finished Polymer compounds and other related data’s in computer.
Provide Technical services to customers.

Achievements in present organization  
As this is new project all work done is in my presence but theses are the various achievements for me.
Installation and training of loss in weight feeders(Brabender)
Installation and training of High speed Mixer 
Installation  and training of Various Machines For Testing (Ceast, Mettlor, Lloyd)
Installation and training of Chiller Plant.

Compounding Officer - Production (Compounding) Dept.
Mar 2012 to Feb 2014
Company Profile: Manufacturer of ABS & SAN Granules
ABS-PC alloy.
Job Profile:
Reporting to General Manager (Prod.)
operates the working hub to produce final products, and ensures good quality via well designed system. He also controls the work process and improves the productive systems - systems for getting work done in favors of company's interest. He solves various ongoing and upcoming problems, improves the processes and transforms the inputs into outputs of greater value. He adjusts the factors involving in transformation process, which may in turn alter inputs, as per feedback and requirement of customers. He ensures that the transformation process is performed efficiently and that the output is of greater value. Thus the role of shift controller is to create Value.
Expert in compounding of the polymer on total 11nos. of extruder lines (Twin & Single screws) adhering to TPM, JIT(TPS), Lean manufacturing, and QMS and processing
Having practical knowledge of ERP application like oracle and my SAP for production planning, production scheduling, inventory control, management and MIS reporting.
Expert in Engineering Plastics compounding (Blends, alloys, glass and mineral filled compounds of PC, ABS, ASA-PMMA).
Quality control, analysis of root cause and implementing changes in process to meet desire quality product.
Specialties: Engineering Plastics Compounding, Operation Management, Technical support

Achievements
Scrap minimized up to remark by adhering sop of m/c colour change cleaning policy.
Improve the quality of production, utility & Panel to reduce the risk factor.
Breakdown time of machines minimized through regular preventive maintenance as well as through process modification and training of manpower as well as quality of the product improved
Developed cleaning procedure to minimize down time between different colour product production and also minimized waste percentage.
Mixing procedure improved to achieve good quality homogenous product and also record system developed to have records for future production
Capacity leveling & scheduling etc.
Production planning & data entry in SAP-PP (Production Planning) module.
Had taken active part in maximum utilization of scraps.
Made successful production of the following grades
ABS-PC alloy.
Sheeting grade on single screw extruders.
FR ABS grades.
ABS grades for automobiles application.
ABS-PMMA alloy,
Transparent ABS

Instrument /Machine Handling: 
W & P ZSK-70MC (Mega Compounder),
SC (Super Compounder ),
W & P ZSK- 83V (Compounder extruder),
APV MP 2080 (EXTRUDER),
Kolsite made single screw and twin screw vented extruders,
High speed intensive dry mixers, ribbon blenders,
Loss in weight feeders (brabender),
Plastics testing machines like MFI, HDT, and UTM tensile machine, izod impact tester,

Special feature : Training got About -
“5S” Implementation
Safety – Fire control
Training of my SAP (Systems, Applications and Products in Data Processing) 
one day seminar/training on “ industrial safety and health “ organized by National safety council 
Excel, Word & Internet Application  SAP software handle 

Production Engineer 
Oct 2009 to March 2012
Company Name : Machino Polymers
Company Profile : It is an ISO certified company, leading manufacturer of compounding PP chips in automobile sector all field and unfilled grades.   
Job Profile :
Working with Berstorff (Germany)Extrusions(3000Kg/hr twin screw
Working with omega 40 steer engineering Extruder (300kg/hr twin screw 
Working with copeerion (china ) Extruder Extrusions (250Kg/hr twin screw 
Working with under water palletized of gala system and B K G system 
Follow up safety procedures in area of various activities 
Change the grade as per production for customer requirement
Implementing strict quality measures to ensures quality of the material and reducing rejection level to minimum 
Mange team of 1 operators & 7 casuals indirectly 
Providing training to new Jr. engineer & operators in company 

Training 
ISO9000/ QS 9000,TS16949.
Six Sigma
Kiazen Techniques 
5 S 
Team Oriented Problem Solving
Statistical Process Control
Environment management (A Part Of ISO14001)
Color Matching 
Internal auditor (ISO 9001:2000 )OHSAS 18001

Production Executive 
Aug 2008 To Aug 2009
Company Name : Kalpana Industries Ltd
Company Profile : Manufacturer of cross polyethylene (XLPE), (Peroxide based XLPE-Silane Grafted XLPE Compounds) and manufacturing Master Batch for XLPE compounds as well.
Job Profile : 
Worked with BERSTORFF (Germany) Extrusion (1500 KGS/Hrs) Twin Screw Extruder
Worked with MARIS ( ITALY) Extruder Extrusion (1000 KGS/Hrs) Twin Screw Extruder
Worked with water pelletized of gala system.
Maintain the daily Production detail for testing and dispatch reports.
Maintain Monthly Stock for finish god & Raw material. 
Target Achieving of various Grades change & Screw cleaning process.
Monitoring discipline on the shop floor for and accident free & safe work culture

Expertise on materials:- 
Commodity master batches based on Polyethylene (PE) and Polypropylene (PP).
Glass fiber filled, Mineral filled, Flame retardant Engineering plastics compounds based on Polycarbonate (PC), Polyamide (NYLON6/6,6), Polybutylene terephthalate (PBT), Polyethylene terephthalate (PET), Acrylonitrile Butadiene Styrene (ABS) for Electrical & Electronics, Industrial, Automotive, Telecom and special applications.
Mineral filled Polypropylene (PP) compounds for furniture and other domestic applications.
Glass filled, Mineral filled and Impact modified compounds based on Polypropylene (PP) for automotive applications.
Colored Polycarbonate (PC) compounds for automotive applications

Expertise on testing:- 
Handling various types of testing machineries used for characterization & optimum  
Quality control of Polymer products as and when required 
Universal testing machine (M/s J.J.Lloyd Instruments, UK).
Spectrophotometer for color matching (Data Color International, USA).
Differential scanning calorimetry (Mettler Toledo, Switzerland).
Density tester (Mettler Toledo, Switzerland).
Moisture analyzer (Mettler Toledo, Switzerland).
Izod Impact testing machine (Ceast, Italy).
Melt flow indexer machine (Ceast, Italy).
HDT/VSP tester (Ceast, Italy).
Muffle furnace (Tempo).
Hot air oven (Tempo).
UL Flammability chamber (Atlas, USA) 
Glow wire-testing machine (Enamelled Wire Test Equipments).

Future Goals

To seek a result driven career position with dynamic growth oriented Organization, where acquired skills and education will be utilized towards continued growth and advancement.  

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