Ref. No. : CA - 13075 - (Production - Compounds & Masterbatch – with 14.2 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing & Testing from CIPET, Jaipur in 2008.
B.Sc in Chemistry (Honours) from C.S.J.M. University, Kanpur, U.P in 2005.

Skill Sets

Technical Field Exposure :
Got extensive exposure in operation and maintenance of sophisticated machines like
Twin screw Extruder - Berstoff (Made in Germany) under water pelletization
Twin screw Extruder - Nanjing Ruiya, Nanging Giant (Made in China)
Twin Screw Extruder - Omega 60 (Made in Steer Engg. India)
Maris Made in Italy under water pelletization
Buss Made in Switzerland under water pelletization

Work Experience

Production Engineer
Since Jun 2009
Company Profile: A polymer compounding company for automobile sector having annual production capacity of 25000 MT.
Job Profile:
Production Planning & Control:
Managing overall operations with a view to ensure timely accomplishment of Production targets within the time and cost parameters.
Day to day planning of the man power as per the available resources.
Overseeing procurement activities, implementing effective techniques to bring efficiency in operations, overall equipment efficiency, improve quality standards & achieve maximum cost savings.
Erection & Commissioning :
Ensuring effective Extrusion machinery site management and discipline to ensure safe execution of the projects.
Troubleshooting problems arising in the total execution of job with minimum time lag.
Taking stringent quality measures including preparation /maintaining necessary
Documents and to ensure compliance with standards.
Operations & Maintenance:
Planning and implementing preventive maintenance schedules of various machines and instruments to increase machine up time and equipment reliability.
Execution cost saving and energy saving techniques/ measure and modification to achieve substantial reduction in O&M expenditures and work within the budget.
Quality Assurances:
Monitoring adherence to quality systems & comply with ISO along with maintaining the requisite documents as per the norms.
Implementing quality systems in the organization to reduce rejection and ensure zero defects products.
Internal auditor for ISO-9001:2000 QMS, ISO -14001: 2004 EMS under guidelines for auditing quality and management systems auditing as per ISO-19011:2002.
Man Management:
Managing a team of workmen and guiding them to address and resolve performance bottlenecks along with imparting in house training.
Planning effective manpower deployment & works scheduling of qualified workforce addressing training needs of staff to enhance skills and productivity.
Supervising workmen on shop floor and ensuring the quality of products manufactured.

Production Engineer
Jun 2008 to Jun 2009
Company Profile : A XLPE compounding company having sophisticated and latest manufacturing facilities and annual production capacity of 36000 MT.
Job Profile:
PP compounding for automobile sector.
Silane Grafted Crosslink Polyethylene Compound manufacturing.
Black and Yellow Sheathing Compounds.
Masterbatch manufacturing.
Semicon Compound for first coating of high tension wire.
Fire Retardant cable compound & Special Compound.
Peroxide Compound (Self Curing Property) for high tension wire and cable.
Hot Water pipe manufacturing Compound.
Production Supervision
Quality Control
Monitoring processing for proper quality of the product
Training manpower regarding Production, safety & ISO Procedures.


Future Goals

Seeking a position to utilize my skills and activities in the organization that offers Professional growth while being resourceful, innovative, and flexible.


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