• Gender: Male
• Age: 39
• Designation: Engineer
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 14.3 Year(s)

Education

M.Tech. (PE/PT) [Master of Technology in Plastics Engineering and Plastics Technology] From CIPET, Bhubaneswar, Orissa, BPUT, University Rourkela, in 2010

M.Sc. (Chemistry) From DAV Collage C.S.J.M \ University, Kanpur, in 2008.

B.SC.(Chemistry) From J D Collage, Bakewar Etawah C.S.J.M University Kanpur in 2005.

Skill Sets

A qualified M-Tech in Plastics Engineering and Plastics Technology having sound knowledge in field of Polymer, Plastics, Composites, and polymer blends & alloys.

MS Office, AutoCAD-2006

Work Experience

Polymer Process Engineer
Since Jan 2013
Company Profile: Manufacturer of Engineering Plastic Compounds PS, M-PPE, PPO, PC, ABS, POM, PA6, PA10, PA12, PA66, PA6/PA66, PC/ABS Blends with Glass Fiber, Mineral and PTFE filled
Job Profile:
Also, taken the responsibility of Color Department as a Head of Color
Department in July month.
To involve and support product engineering development and formulation of Chemical
properties for engineering plastics resins.
To support marketing department to develop new products and implement new processes for the production of new materials in the company.
Implement corrective actions to prevent re-occurrence of product non conformity.
Selection procurement stabilization process and analysis cost affecting materials and additives by Focusing on introducing technical requirements of business objectives.
Ensure that the process control of production is established and monitored to meet the needs EMS requirements.
To solve technical problems, maintain, monitor, analyses and trouble shooting of product
failure and identify area for continuous improvement.
Design or formulate the materials according to the customer requirement (To maintaining the properties such as Mechanical, Thermal and Rheological Properties) and cost effective.
Selection, procurement, analysis and stabilization of new Additives/Pigments &
Color/Polymers/Chemicals as per application and special requirements.
Development of cost effective new compounding formulations with Virgin as well as Recycle Materials.
Experienced in solving Customer complaints related to materials and trouble shooting at
customer end. Expert in Trouble shooting in extrusion and injection molding process.
Taking the trail of new Additives and Materials as per requirement of the customer.
Monitor, guide, trained the trainee and manage to the workers and team.
Color matching and developing of new color grade of materials as per as customer required or Competitor base. Color matching visually & Software Spectrophotometer

Polymer Engineer
Sept 2012 to January 2013
Company Profile: Manufacturer of Specialty Plastic Compounds PEK, PEEK, PEKK, PS, PEK/PEEK, & PEEK/
ABPBI Blends with Carbon Fiber, Glass Fiber, Milled Carbon Fiber, Graphite & PTFE filled
Job Profile:
Formulate the materials according to the customer requirement(To maintaining the properties
such as Mechanical, Thermal and Rheological Properties)and cost effective.
Planning and organizing day to day activity, completing R&D objective within Time frame.
Responsible for R&D trial new and Competitor sample or grade, Process Validation,
implementation of SOP.
Literature and patent search, pre-formulation studies, Preparation of technical reports,
conducting experimental trail and result analysis for new product development.
Monitor and guide, inspection and testing of intermediate and finished products. Route cause
analysis of failure of experimental, Documentation, Technical report writing and trained the
trainee and manage to the workers.
Preparation of QTR (Quality Trouble Report) of all non-conformance daily QA report.
Responsible for RM, FG, SRM and online product clearance.
Maintain the inventory of all necessary concerning labs and Equipments spare parts.
Maintain and Implement 5-S on shop floor.
Own the lab equipments, (Extruder, molding machine and testing equipments such as
mechanical, thermal and rheological) Maintain the documents as per ISO 9001-2008 QMS.
Interpretation of test result (physical, mechanical/
thermal/flammability/rheological properties)
To control, minimize & re use of non-conforming products and recipe management.
Handling customer complains/problem by visiting their site to resolve the issue related to
process and handling of the materials.
Lab and Technical representative for customers/
visitors in Department.

Asst. Manager R&D and Technical Services
June 2011 to Sept 2012
Company Name: Next Polymer Limited
Company Profile: Manufacturer of Engineering Plastic Compounds PA6, PA10, PA12, PA66, PA6/PA66,
PC, ABS, PPO, PPS, PMMA, PC/ABS Blends with Glass Fiber, Mineral and PTFE filled.

QC and R&D Officer
June 2010 to Sept 2011
Company Name: Next Polymer Limited
Company Profile: Manufacturer of Engineering Plastic Compounds PA6, PA10, PA12, PA66, PA6/PA66, PC, ABS, PPO, PPS, PMMA, PC/ABS Blends with Glass Fiber, Milled Carbon Fiber, Mineral and PTFE filled. 
Job Profile:
Development of cost effective new compounding formulations.
Specialist in color matching and color selection in colored compounding
New Product/Application Development (Engineering Polymers- PA6, PA66, PC, ABS, PPO, PPS, POM, PMMA,PC/ABS Blends with Glass & Mineral filled) for Automotive, E & E Industrial, Engineering and Consumer Goods applications.
Uploading Test result and certificate and MSDS for new products.
Polymer composites and Blend Optimization. Flame Retardant (Eco-friendly and normal) material development. Material Analysis and Characterizations.
Literature Search, Experimental Planning and Trials.
Process Optimization and Validation.
Color matching and developing of new grade of materials as per as customer required.
Color matching visually & Software Spectrophotometer 3001&5001).
Trouble–shooting of Plant and Customer Problems.
Developing/ensuring system like ISO 14001, ISO 9001 etc.
New Color sample Development Conformation to regulatory compliance and Customer trial or product approval process.
Selection, procurement, analysis and stabilization of new additive/polymer/chemical as per
application.
Efficient Knowledge in recycle & waste management of different plastic materials.
Maintained records and document of ISO 9001 and RDSO.
Identification of Mechanical, Chemical, Thermal & Rheological Properties of Plastic Materials and Product Testing etc.
Responsible for calibration, planning, documentation, presentation, Safety standard, Team
Management & QMS.

Quality Controller
June 2005 to July 2006
Company Name: Premium Poly Alloys Pvt. Ltd.
Company Profile: Manufacturers of Commodity Plastic Compounds HDPE, LDPE, LLDPE, PP with Glass Fibers & Mineral filled.
Job Profile:
Color matching and developing of new grade of materials as pr as customer required.
Handling M/Cs for manufacturing of different types of compound used for different automotive.
Having good knowledge of all working part of M/C Making formulations of compound for films and packaging application.
Handling high speed mixers for making dry blends of different grades. Having good knowledge towards additives used for compounding. Also keep attention towards environment friendly operations and work hardly on it.
Trouble shooting of problems related to quality.
Monitor the activities of Production dept.
Ensure high production of Operation.
Train & guide Operators & Helpers.
Monitoring documenting & Quality Plan of Whole System
Worked with Quality control lab and Dispatch
Prepare and set blend according to customer need.

Processing & Testing Expert:
Polymer Processing Instruments: Extruder ZSK Models Co-perieon, CPM & Ninging Ruhiya, S M
Platek Korean, Injection molding Machine. Testing Instruments: Universal Testing Machine, Colour
Matching Spectrophotometer, Impact Tester, HDT, Specific Gravity, FTIR, TGA, DSC, MFI, and
XRD.

Specialties:
Research and Development (Engg. Polymers), Application Development, Analysis and
Characterization, Polymer Blend, Polymer composites/Nanocomposites/Biocomposites, Structure-
Property-Application relationship, Polymer Processing, Process Optimization and establishment,
Results Interpretations, Customer trials and product approval.

Areas of Interest:
Research and develop
Manufacturing of plastics materials
Compounding
Master Batches
Quality Control
Testing and Processing Development
Plastics processing
Polymer, Composites & Polymer nanocomposite
Marketing
Polymer Blends & Alloys, Additives, and Master Batches

Experience work with Equipment Exposure (Academia Time)
Processing Laboratory
Extrusion (Twin & Single Screw)
Microprocessor controlled injection-molding machine.
Blow molding
Automatic compression molding machine
Rotomolding
Thermoforming
FRP Tech. (Hand lay-up)

Mechanical Laboratory
Elmendorffs Tear Tester
Hardness Tester
Creep Tester
Coefficient of Friction
Impactometer-(Ceast, Italy)
Contour Cutter-(Ceast, Italy)
Taber Abrasion Tester-(Tabers, New York)
Universal Testing Machine-(UTM), (UTM -3383, Instron, UK)

Rheological Laboratory
Haake Torque Rheocord-(Haake, Germany– 9000)
Twin-Screw Extruder-(HAKE PolyLab OS Germany)
Batch Mixer-(Rheomix 600, Germany)
Two-roll mill-(Dr. Collins, Germany)
Melt flow Index Tester-(Melt flow Modular 7027, Ceast, Italy)
Capillary Rheometer

Thermal Characterization Laboratory
Differential Scanning Calorimeter-(DSC) (DSC Q 20, TA Instruments, U.S.A)
Thermo Gravimetric Analyzer-(TGA) (TGA Q 50, TA Instruments, U.S.A)
Dynamic Mechanical Analyzer-(DMA) (DMAQ 800, TA Instruments, U.S.A)
FTT Cone Calorimeter-(Due Cone Fire Testing Tech. Ltd, UK)
Thermal Conductivity Tester-(Unitherm 2022, Anter Corpo, USA)
HDT/VSP Tester-(HV-2000A, C3 GO TECH, Taiwan)

Characterization Laboratory
Atomic Absorption Spectrophotometer-(Perkin Elmer, U.S.A)
FT-IR Spectroscopy-(Nicolet 6700, USA)
UV-Visible Spectrophotometer
X-RD Spectroscopy-(Shimadzu, XRD-7000 L, Japan)
Scanning Electron Microscopy-(SEM) (EVO MA 15, Carl Zeiss SMT, Germany)
Transmission Electron Microscopy-(TEM) (Jem 1400, JEOL, Japan)

Permeability Laboratory
Water Vapour Permeability Tester-(LYSSY-L80-5000, Switzerlland)
Weatherometer-(Allas, Ci5000, USA)
Environmental Test Chember-(Envirtronics, C1500/-70 USA)

M-Tech Project
Title: Biodegradable PLA Hybrid Bionanocomposites: The effects of Fibers and Clay treatment on the properties of biocomposites.
Abstract: Biocomposites is a movement that has gained the global attention over the past few years.
The growing environmental awareness and economical factors are forcing the industries, researches
and scientist to seek more ecologically friendly materials. PLA/Banana Fiber (BF)/CLAY is a
Hybrid Nanocomposites. , Eco-friendly , having the functional capability to substitute hazardous
synthetic fibers, with several advantages like- Environmental Aspects, Biological Aspects, Production
Aspects, Component Weight Issues, Financial Aspects, specific strength and modulus aspect, and low
density. The presently market for biocomposites are in the construction, packaging and automotive
sectors however, new opportunities and applications will likely arise.
Aim of my work is treatment of fiber, fabrication to composites, find out the effect of
Natural Fiber (Banana Fiber) and Clay (C30B, 20A) loading on the properties of biocomposites
such as mechanical, thermal, morphological properties and biodegradation of composites.
Guide: Prof.(Dr.) S.K.Nayak. Director General of CIPET.
Venue: Laboratory for Advanced Research in
Polymeric Materials (Larpm)–Bhubaneswar, Orissa, India

Seminar
Title: Electrical super conductivity in polymeric plastics materials.
In 1st semester of M.Tech.
Organisation: CIPET Bhubaneswar
Duration: 30 days

Title: Advanced fast curing adhesives in adverse conditions.
In 2nd semester of M.Tech.
Organization: CIPET Bhubaneswar
Duration: 30 days

Title: Remarkable properties of catalysts.
In 1st year of M.Sc.
Organization: D.A.V.College Kanpur
Duration: 30 days

Title: Acid Rain.
In 2nd year of M.Sc.
Organization: D.A.V.College Kanpur
Duration: 30 days

Paper Presented:
Conference on: Advanced Polymeric Materials-2010 (APM-2010) (Attend as Volunteer)
Organization: Laboratory for Advanced Research in Polymeric Materials (LARPM), CIPET Bhubaneswar, Orissa
Duration: 20 Feb 22

Conference on: Recent Advances in Polymer Technology (RAPT-2009)
Paper Title: Evaluation of the properties of PLA/PP based biodegradable
Nanocomposite.
Organization: Department of Chemical Technology, School of Chemical Science & Society for Polymer Science {Pune Chapter}: NM University Organized
Second International Conference on RAPT-2009 Sponsored by UGCCSIR
DRDO, New Delhi & BRNS, Mumbai
Duration: 28 Dec 29

Achievements:
Obtained a Best Volunteer award in International conference on Advanced
Polymeric Materials-2010 (APM-2010) organized by Laboratory for Advance
Research in Polymeric materials (LARPM), CIPET, Bhubaneswar.
Best Cadet in NCC camp.
Three years NCC course with (B&C Certificate Passed) Certificate [2002-2005].
I have attained two International Conferences.
QA International Certificate ISO 9001:2000-Internal Audit Training Program.

Future Goals

To be an integral part of the research and development organization, meet challenging productivity, as well as bring about conductive personal and professional growth an organization of high repute preferably Plastics/ Polymer/ Polymer Blends & Alloys/ Rubber and Composites Industry