Ref. No. : CA - 13678 - (Production - Blow Moulding – with 14.7 years in Plastic Industry)

Education

Diploma in Electronic & Communications Engineering from Jayaraj Annapaikkam CSI Polytechnic College, Narzaeth in 2006

Skill Sets

A seasoned professional with 4+ years of experience in Plastic Injection Molding, Production Operations, Process Enhancement, Operations and Maintenance.

Work Experience

Production Engineer
Since Feb. 2013
Company Profile: Specializes in manufacturing of PET Preforms, PET bottle and containers from 60 ml to 5000ml.
Job Profile:
The plant has Ferromatic PET line 200, 180, 150 Tons
ASB Nissei Single Stage & ASB Nissei 70 PM Injection Molding Machine.
Carrying out the production, mold set-up processing, and material planning.
Planning & preventive maintenance to increase equipment reliability as well as plant availability.
Exposure in both machine maintenance.
Responsible for Hot runner and Mould Services.
Optimization of mould change over and cycle time reduction.
Preparing & implementing Operating Procedures and Work Instructions.
Follow up of mold daily, weekly & monthly preventive maintenance.
Implementing utilities such as Chillier, Dryer, De-Humidifier, Material Handling & Cooling Tower.
Stretch blow moulding- Suyash PET, Unity PET, TechnoPet,

Production Engineer
July 2011 to Feb 2013
Company Profile: Manufacturing PET preforms
Job Profile:
Overseeing production related tasks including planning, procurement, control & trouble shooting for achieving the planned periodic schedules.
Responsible for Production planning in shift.
Exposure in L&T injection moulding machine maintenance.
Executing the trial of new mold, material and master batch.
Exposure in Huarong, L&T Demag 250, 200, 150 tons and L&T Demag 500 tons injection molding machine maintenance.

Production Engineer
Feb 2010 to July 2011
J.G Polypet (P) Ltd., manufacturer of Pet Preforms.
Job Profile:
Having Ferromatic PET line 200, 150 Tons make and Injection Molding Machine.
Carrying out the production, mould set-up processing, and material planning.
Planning & preventive maintenance to increase equipment reliability as well as plant availability.
Exposure in both Ferromatic injection moulding machine maintenance.
Responsible for Hot runner and Mold Services.
Optimization of mold change over and cycle time reduction.
Preparing & implementing Operating Procedures and Work Instructions.
Follow up of mould daily, weekly & monthly preventive maintenance.
Implementing utilities such as Chillier, Dryer, De-Humidifier, Material Handling & Cooling Tower.

Nature of Work
Production planning
Process Parameters Setting
Ensure the Patrol inspection
Trouble Shooting of Molded Parts
Quality Control in Moulded parts
Production Entry in System
Arranging The workers
Maintaining The House Keeping on the shop floor
Arranging the Shift Meeting
Monitoring sheet verification
Production log keepup

MATERIAL HANDLING: PET, ABS, LDPE, HDPE, PP, , Etc…

Operations & Maintenance
Identification of troubles and trouble shooting
Planning & preventive maintenance to increase equipment reliability as well as plant availability.
Working out annual maintenance planned building quality in the process and maintenance practice.
Identifying areas of bottlenecks / breakdowns and taking steps to rectify the equipments through application of trouble shooting tools like root cause analysis.
Executing cost saving and energy saving techniques / measures and modifications the system to achieve substantial reduction in O & M Expenditures and work within the budget.
Exposure in planning of spares and maintenance schedule.

Quality Management
Ensuring compliance with Quality Assurance Measure that monitors the consistency and quality of services provided to specialized equipments and Instruments.
Recommending equipment purchases & standardization based upon history and experience.

Future Goals

Seeking challenging assignments across / Process Engineering, Process Improvement / Operations and Maintenance in an organization of high repute.

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