Ref. No. : CA - 27269 - (Production - Blow Moulding – with 12.3 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing & Testing From CIPET, Balasore (Odisha), in 2013

Bachelor Degree of Science (Chemistry), in 2012.

12th Passed in 2009

10th Passed in 2006

Skill Sets

Experience in Production Operations, Quality Assurance & Control, Operations & Maintenance, Material Management, Safety Operations, Process Enhancement, Cost Saving, Training & Development, Team Management
Expertise in developing a framework of quality standards, procedures & overseeing smooth implementation at clients’ end.
Played a vital role in handling various machines including Husky HYPET (HPP 400 Ton 3.0 Version), HYPET (400 Ton HPP 5.0 Version ), Ferromatic (250 Ton), Netstal Petline(3500 Ton), Husky Hycap (400 Ton, 300 Ton), SIPA(400 Ton), IMD Vista Closure Testing System, Intra/vis Preform Prewatcher. Etc.

Post Graduate Diploma in Computer Applications.2015

A dedicated analyst, proficient in running successful method-oriented production operations & taking initiatives for business excellence through process improvement

Work Experience

Production Shift Engineer. (Pet Preforms & Caps)
Since Nov 2016
Company Profile : Leading Manufacturer of Plastic PET preforms for PET bottles.
Job Profile :
Maintain food safety requirement.
Controlling the injection molding machine & mold
Maintain OEM standard cycle time & processing.
Prepared management report & production manual.
Plan & do preventive maintenance, focusing on areas like cost reduction & improve the productivity.
All production record maintains & kip set for all production staff.
New color and new mold trial.
Utility improvement implementation & 5s implementation.
Maintain PPC, OPRP, and ERP, FIFO.
Maintain critical spare parts, resin stocks, packing items.
Maintain the utilities like chiller, dryer & compressor.
Responsible for mold maintenance & change over.
Responsible for solving the quality problem.

Assistant Engineer (Telecom Molded Products)
Jul 2014 to October 2016
Company Profile : Engaged in manufacturing of push button telephones for the landline telephone system.
Job Profile :
Production planning & control, process improvement, shop floor management, production executive, quality & cost control, new mold trial and parameter settings
Planning and effecting preventive and corrective measure maintenance schedules to increase machine up time and equipment reliability in the shop-floor
Managing the raw material, ensuring the timely follow up safety guidelines & maintaining discipline among team members.
Handling & controlling the materials & inventory to maintain smooth flow of materials for production with the minimum inventory holding
Implementing the quality standards including 5S & Kaizen with key emphasis on improving quality and reducing breakdowns.
Monitoring the implementation of cost saving measures and modifications to achieve substantial reduction in terms of production cost & energy consumption.
Carrying out continuous on the job training, ensuring a high level of quality, safety consciousness & discipline among the shift workers.

Graduate Engineer Trainee. (Automobile Products)
August 2013 to July 2014
Company Name : Rinder India Pvt. Ltd.
Job Profile :
Managed the tool changeover, m/c & mold calibration and established the process parameters
Resolved the m/c breakdown & took m/c start up

Highlights:
Played a key role in improving the quality of the raw materials by 93%by taking initiative by:
Proper planning & providing suitable training to members to bring a smooth flow of operation
Monitoring of ongoing products & quality and focusing on material feeding zone
Minimizing the quality defects by discussing the problems regarding production & materials
Immediate taking action to reduce m/c up & down time
Coordinating with quality dept. to improve quality more.

Material Processed: Exxon Mobil™ HDPE, SABIC HDPE, ARYAPET-(PET), Reliance {PET}, RAMAPET (PET), OCTAL (PET) ABS, PC. PMMA

Mould Details : 32.0 gm. ,28.0 gm. , 26.5 gm, 26.0 gm., 16.0 gm., 13.5 gm., 12.0 gm, 12.8 gm., 10.5 gm, 8.9 gm., 8.0 gm.

Core Competencies
Production Operations
Expertise in Mould changing & Core conversion of Husky machine
Functioning Mold Alignment System for Mold & Robot (96 &72 Cavity)
Administering Forklift & Inventory control
Feeding the production entry data in ERP Worktop systems & Citrix Systems
Supervising all production planning & control operations including technical inputs for innovative methodologies, identifying areas of obstruction and advising on process changes for improvements
Planning & effecting preventive maintenance schedules of various machinery & instruments to increase machine up time & equipment reliability
Ensuring the implementation of FSSC 22000 & ISO 9000 & fulfilling the requirements
Monitoring purchase, receipt, inspection, storage, inventory and distribution of stock commodities; ensuring proper storage facilities for various components as per supplier recommendations
Keeping the close track of non-moving items & slow - moving items and providing details of the same to the management every month.
Operations & Maintenance
Ensuring execution of preventive maintenance of Power Plants, including schedules / shutdown maintenance to ensure trouble-free and seamless plant operations
Effectuating predictive, preventive & breakdown maintenance schedules of plant assets; conducting periodic checks to ensure performance of various equipment.

Future Goals

Seeking challenging assignments in Production Operations with an organization of repute in Injection molding / Plastic industry, preferably in GCC / India

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