MBA in International Business Directorate of
Post Graduate Diploma (Plastics Processing & Testing) From CIPET Mysore in 2009 With 72%
B.Sc (Polymer Chemistry) From KANNUR university in 2007 With 81%
H.S.C From Kerala State Board in 2004 With 73%
S.S.C From Kerala State Board in 2002 With 78%
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Molding Engineer
Since Oct 2012
Company Profile: Computer hardware manufacturer
Job Profile:
Accountable for Injection Molding Process
Responsible to do Process Setting
Troubleshoot the process problems
Help Production to achieve the target by cooperating and planning with respect to the Production Schedule
Take trials/projects and to submit trial report
Analyze the process variation data
Prepare monthly KPI report for down time
Create awareness to the operators about previous day’s rejection and its action plan
Standard Operating Procedures(SOP) making and revision
5S activities
Process Supervisor Plant Technical Dept.
April 2010 to Oct 2012
Company Profile: Tyre manufacturer
Job Profile:
Responsible for process settings – Triplex & Duplex Extruders ; Weight, Screw RPM, Line Speed, Dancer Settings, Wind up tension, etc
Achieving required design and dimensions of the Extrudates like Cap/Base/Wing/Cushion, Cap/Base, Cap/Wing/Cushion, SW/RC, etc within the limited trails
Die designing with respect to profile
Trouble shooting and Problem analyzing
Super visioning recipes in the SCADA system
Issuing Process Specification to the Production Department after getting approval from all concerned managers
Analyzing and Publishing the process variation data
Taking various product / process trials
Improvisation of process measurable like yield and scrap
Production Engineer
Aug 2008 to March 2010
Company Name: Motherson Automotive
Job Profile:
Responsible to get customer Schedule from the Marketing Department
Prepare Monthly Plan, Weekly plan & Daily plan as per the customer Schedule
Monitoring production Plan i.e. Schedule, target & Work-in- process
Maintain Time Frame during process
Mould setting and new trials
Process setting and troubleshooting problems
Handling manpower
First piece approval and Process improvement
Production detail entry daily.
Weekly Review meeting, reporting to top management
Machine down time analyzing and finding root cause
Improvements in shop floor and packing area
Machines Handled:
Injection molding machines:
Krauss-Maffei (2500T -3200T), Fanuc(250T), Toshiba, Jon-Wai (50T to 400T, ,Engel(50T), Windsor, Ferromatic-Milacron-omega & Cincinnatic Milacron-sigma(50T to250T), Sumitomo(40 to 50T)
Extrusion molding machines:
HF (German made) Triplex EXTRUDER (200mm, 150MM, 90 mm), CGEC Duplex EXTRUDER (Chinese made) (150mm, 120mm), Bead steel rubber coating Extruder, Steelastic belt rubber coating extruder, Roller Head Calender.
Testing machines:
MFI tester, UTM( Tensile Strength & Flexural Strength), Impact Strength , Hardness , Sulphate Ash Content, Melting Point, Density And Abrasive Strength
Raw materials handled:
NYLON 6, NYLON 6,6, POM, PP, HDPE, ABS, PVC, Rubber Compounds-Natural/ Synthetic, Poly Carbonate
To work hard and to enrich experience in my chosen career field to attain higher goals, to continue to grow in leadership and knowledge, excel in innovative technology application, interact and share with the team members and colleagues and develop world-class solution to real world challenges.
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