Ref. No. : CA - 16513 - (Production - Moulding – with 26.3 years in Plastic Industry)

Education

Diploma of Engineering (Electrical) From       M.H.Saboo Siddik Polytechnic & Engineering
Mumbai, India.





Skill Sets

Advanced Image Processing software application.
Proficient in MS Word,  MS Excel etc.
Well versed with the use of Internet.

Work Experience

Production Plant Engineer
December 2009 to Date
Company Profile: Manufacturer of plastic containers and bottles based in Middle East 
Job Profile:
Ensure smooth and trouble free operation of plant in shifts. Monitor process and quality parameters. Troubleshooting and corrective action wherever required. Meet shift production targets. Data entry into Erp System for shift production reports and documentation.Maintenance coordination for planned and preventive maintenance. Coordinate with RM supply and dispatch logistics. Manpower deployment and planning for leaves and rotation in shifts. Ensure safety and industrial hygiene in maintenance and production activities.Ensure proper sampling and quality procedures. Initiate proper start up and shut down activities for planned and unplanned shutdowns/start ups. Assist in Utility operations and troubleshooting.Consumables consumption’s record keeping and planning and record maintenance. 

Production Shift Supervisor 
June 2003 to December 2009                   
Company Profile: An ISO 9001:2000, ISO 27001:2005 Certified Manufacturer of Smart Cards, Magnetic stripe Financial Cards and Telephone recharge voucher cards based in Middle East
Job Profile:
To manage and motivate a team of 15 staff members.
Ensure compliance with Quality parameters as laid down by the QA dept.
Responsible for product quality and rejection control 
Monitor employee performance and take corrective actions in concerned cases. 
Responsible for Finished Goods Store.
Coordinate stores/utility/maintenance functions for assured production operations 
Managing daily production targets, planning for production as per schedule  
Monitoring of Production and Product Quality process parameters 
Supervise production line operation in accordance with plant policies and procedures 
Coordinate production start-ups, shutdowns, and changeovers.Responsible for work station assignments/rotations, employee training, employee vacations, employee breaks, overtime assignments, back-up for absent employees, and shift rotations 
Make adjustments as necessary during shift to produce product within specifications 
Operate within Standard Operating Procedures (SOPs) and Job Safety Analysis (JSAs) 
Train and coach production line staff members 
Complete shift documentation/paper work reports 
Ensure a clean and safe work area 
Achievements
Selected as the head of 5S team and implemented 5S system which resulted in better raw material flow and finished goods flow in the shop floor 
Helped implement Autonomous Operator Maintenance, which helped reduce monthly machine breakdowns by 19%.

Production Supervisor    
February 2001 to June 2003                   
Company Name: Beltexco Ltd
Company Profile: An ISO 9001:2000 certified organization engaged in the manufacture of industrial hand gloves based in Jebel Ali Free Zone
Job Profile:
Distribution of manpower & work allocation based on operator capabilities.
Adherence to production schedule & running production as per shipment priorities.
Inspecting quality of gloves during production & finishing activities.
Setting the process parameters for knitting machines & dotting & Criss-Cross plants.
Preparing mixes of PVC for Dotting Gloves.
Assisting the Technical Manager for new product development
Autonomous maintenance activities for knitting gloves machines (Shima- Seiki Japan made),PVC coating plants (Polka Dots & Criss-Cross) production & trouble shooting during breakdown (both Electrical & Mechanical)works.
Maintenance Of Domino ink jet printers.
Finished Goods warehouse- storage planning, monitoring and control.
Achievements
Designed & upgraded different machines working on Electro-pneumatic & manual principles for various applications.

Electrical Engineer
July 1998 to July 2000                   
Company Name: Fabco Plastics Ltd 
Company Profile: A continuous process plant manufacturing PVC pipes thru a process of extrusion. The manufacturing plant is situated in Dammam, Saudi Arabia.
Job Profile: Head of Electrical Maintenance department. Independently handled a work force of 15 people. 
Electrical maintenance of machines like Pvc pipe extruders (having haul off, vacuum  pumps, cooling bath, cutters & heating system for die head.), 
Electrical maintenance of injection moulding machines, mixers for making PVC formula mixes & machines used in mould making, e.g., CNC lathe machines, EDM & drilling machines. 
Installation, commissioning and testing of new plants and related services.
Planning and execution of schedule maintenance (preventive maintenance).
Maintaining the inventory level of spare parts & preparing machine repair history .
Modification / upgrading or extension of existing plants.
Improving the effectiveness of services related activities.
Breakdown troubleshooting in the extruders, haul offs, cutters, injection machines, mixers & mould making machines motors, control panels, Pcb cards for controlling & signalling,D.C motors, D.C electronic cards for motor speed controlling & A.C motors with speed control inverter drives.

Electrical Foreman
January 1997 to June 1998                   
Company Name: Allahna & Sons Frozen Co Ltd.
Job Profile:
Maintenance of compressors, electrical panels.

Electrical Supervisor
January 1996 to December 1996                   
Company Name: Five Star Electrical works
Job Profile:
Trouble shoot any electrical problems machine control panels, switchgear equipment, control circuits, Pcb, motors, transformers, etc. 
Supervision work was to explain diagrams to electricians, made connections as per drawings & check circuit connections after completion of wirings.

Courses Attended:
Attended a training course on pneumatic applications conducted by Festo pneumatics.
Attended a training course conducted by Domino(ink jet printers).
Attended a training course on implementing Iso 9002 & ISO 9001:2000 Qms.
Fire fighting course conducted by Jebel Ali Free Zone Authority.
First Aid training course conducted by Jebel Ali Free Zone Authority.
Attended a short term course in Logistics and Warehousing.

Key Competencies
Lean Production Techniques
ISO 9001:2000
5 S systems
Production scheduling systems
Trouble shooting of Plc based machines
Trouble shooting of Hydraulic and Pneumatic system      

Future Goals

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