Ref. No. : CA - 18493 - (Production - Moulding – with 20.8 years in Plastic Industry)

Education

M. Sc. (Math), Utkal University in 2001 

M Tech. (Computer science).

Post Graduate Diploma From Central Institute of Plastics Engineering And Technology (C.I.P.E.T), Bhubaneswar in 1999

Skill Sets

Overall 12+ years of Industry experience in Production, Planning, Stores and Maintenance. Specialized in Molding (Injection, extrusion and blow), Installation, Maintenance and trouble shooting of various Molding machines.

Work Experience

Deputy Engineer 
Since  2005
Company Profile: Largest manufacturer of optical data storage products IN WORLD. In my plant we are producing DVD+R, DVD-R 16X DISKS.

Production Engineer 
August 2000 to May 2005
Company Profile: Leader in manufacturing Domestic ware & Thermo ware, A total export oriented plant. Exporting thermo ware items to Saudi, USA, and Germany.
Job Profile:
Optimize Process window. 
To train Junior Engineers & a team of machine operators 
To achieve the production target set by the management with good quality result and less rejection.
To install & take test run of new moulds, machines and related accessories.
To take test run of moulds & machines after major maintenance. 

Q/C Supervisor
July 99 to Aug 2000 
Company Name: Ronix Polymer Pvt. Ltd 
Job Profile:
Making PVC pipes from 40mm. to 200mm.of IS ASTM STANDARD. Hdpe pipes from 40mm to 750mm & PVC fittings.

Job Profile: 
On line quality checking, control, testing from raw material in put to finished products.
Review & disposal of non-conforming products in the plant & customer complain products.
Calibration of measuring instruments equipments for inspection & testing.
Analise customer complains & solving these problems with communication after find out the potential causes.
Over all activities related to new products & modification, correction in existing products from customer. 

Job Responsibility: 
Control Man, Machinery and Material so as to optimize the Productivity.
Control Process and Production as per Quality Standards.
Taking Preventive Maintenance of Machineries to achieve maximum productivity.
Training to the Workers to achieve the Productivity with quality standard. 
Maintaining 5’S on shop floor.
Rejection Analyses.
Wastage Reduction.     

Well Conversant In Sap And Mis Envirnoment
Material Used: 
UPVC, HDPE, LDPE, LLDPE, EVA, PP, PPCP, HIPS, ABS, Polystyrene, PC, SAN, PET 

Machines Handling:
Fully Automatic Injection moulding machine up to 650 tonnages.
D.G.P Windsor- SPH-650, SP-300, 180, 130, 80 (Tonnage)
LG-IEN- 100, 160, 200 (Tonnage)
Cincinnati Milacron- Sigma-80, 110, 150, 200, 275, 400 (Tonnage)
Patel Plast- PP-60,85,110 (Tonnage)
Feromatic Milacron- 80,100,150, (Tonnage) 
Windsor Rc- 100 & Colsite- 65, 90 PVC extruders.
JSW Inj moulding m/c with robotic control
Sumitomo inj moulding m/c with robotic control
Netstal Inj moulding m/c with robotic control

Course Curriculum: 
Plastic Processing, Testing, Plastic Material, Mould Design, Polymer Science, M/c. Maintenance, additives and Compounding, Costing, Business and Organization.

Practical Exposure: 
Processing:  Injection Moulding, Blow Moulding, Double stage PET blow moulding,  Compression Moulding & FRP  Techniques

Testing:  UTM, Impact Tester, MFI Tester, Density, Hardness, Torque Reheometer, Brookfield Viscometer, CBC, CBD, HDT, VSP, Tear Resistance Tester, G.PC. Tester, E.S.C.R. Tester, Opacity Tester (with referring standard like ISO, IS, ASTM, BIS, JISK, DIN & Product Testing.) 

Specialization: Working as process engineer in Origine robotic DVD manufacturing line Japan made.    

Future Goals

To serve for the purpose of your organization, learn, grow, and explore new height with your organization.

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