Post Graduate Diploma in Plastics Processing and Testing (PGD-PPT) From CIPET Aurangabad, in 2013
heading complete shift production activity of it’s
biggest plastic moulding shop consisting 22 injection moulding machines ranging from 530 ton to 1300ton
(Haitian, CLF, Jinwah, JSW, LG etc..) equipped with Gas assisted injection moulding process as well steam
assisted (Hot and cold) injection moulding process.
Production Engineer
Since Aug 2013 Present
Company Profile:is a leading electronic company of manufacturing colour Television, LCDs. LEDs,
Mobile, Washing machine, Cooler, Refrigerator, Air conditioners and all kinds of thermo wares in the
Job Profile:
heading complete shift production activity of it’s
biggest plastic moulding shop consisting 22 injection moulding machines ranging from 530 ton to 1300ton
(Haitian, CLF, Jinwah, JSW, LG etc..) equipped with Gas assisted injection moulding process as well steam
assisted (Hot and cold) injection moulding process.
To assist Production HOD to accomplish the targets given idle time.
Optimization of resources like material, manpower with respect to production plan.
Co-ordination with the maintenance department to carry out preventive and breakdown maintenance,
Optimization of cycle time of all running molds and to validate the process with related ISO documents.
Co-Ordinate with PPC for smooth running of production in daily practices.
To monitor the procedure for quality checks at production level.
To address the difficulties of sub-ordinates and ensure cohesive working at shop floor.
To provide on job training to new workers and operators.
To ensure the quality output of molded parts as per FPA sample
Industrial Skill Of Experience:
I have been successfully working independently as a “Production Engineer” of World Class
Injection Moulding shop floor containing higher tonnage injection moulding machines up to 1600Ton. I
Expertise with below:
Production Process: Practical experience of process set up, trouble shooting and process
Improvement of injection moulded plastic cabinets for TV, LCD, LED from various injection moulding
process (conventional, Gas Assisted injection moulding, Steam Assisted Injection Moulding process
etc.). Well skilled to set any kind of moulds with standard quality consistency and less rejections.
Raw Material processed:
HIPS, PC, ABS+PC GF, ABS/PMMA, PP, HDPE, GPPS, ABS, etc.
Machine handled:
JSW Fully Electrical machines 850Ton, 1300ton; JSW 850T & 1600Ton of Hydro-
Electrical, Haitian (530T- 800T), LG (650T, 850T, 1050T), CLF 1000Ton, Jinwah 700ton etc.
PPC:
To follow up daily production planning control to organize MOULD CHANGES on daily basis with
prioritize, considering Best Mould & Machine combination. Monitored required R/M, MB, Packing
accessories (Box, Polybag, foam bag, partitions and trolleys) as per respective BOM to run all planned
moulds without stoppage.
Grinding Usage:
My best skill is to consume the runner and rejection grindings on line and to reduce
Lumps generation.
Report:
To prepare Shift production reports based on hourly production report of every machine.
Mould Unloading Report, Breakdown Report, Rejection Analysis Report, Raw material Requisition
etc.. and maintaining daily LOG-BOOK.
Core Competencies:
Good skilled to set any kind of moulds with standard quality consistency and less rejections
Keep good Interaction with other departments like quality control, maintenance, Store and tool room.
To implement decisions taken by superiors at shop floor.
Target completion of OEE
Good knowledge of Gas Assisted injection moulding, Steam Assisted Injection Moulding process
New mould trial taken, troubleshooting done in production related problem.
Core member of TPM.
Target achieved my KPI,which is given me by management
Good knowledge production Related IMS /ISO Audit.
Good knowledge in SAP.Like B/D posting,material posting
Spare part management in production activity.
Good Knowledge for an alysis of Major & Repetitive problem in production related.
Seeking Assignments in projects with an organization of repute. Having more than 2.5yrs.Of experience with command in production and development. passionate and self motivated
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