Ref. No. : CA - 16521 - (Production - Blow Moulding – with 20.3 years in Plastic Industry)

Education

B.Tech in Mechanical Engineering with specialization in Industrial & Production Engineering in 2009 

Intermediate M.P.C passed in 2005 

S.S.C Passed in 2003 

Skill Sets

Excellent  leadership  skills.
Clear   thinker,  creative  and  good  planner. 
Excellent  oral,  graphical,  and  written  communication  skills. 
Team  Management.
Honest  &  Confident,  Independent  &  Motivated.
Innovative  &  Strong  Willpower.
TQM,  TPM,  TPS,  lean  manufacturing  systems.
Designing Tools  :  Auto-CAD 2D 3D
Operating Systems  :  Proficient  in  Windows,   Operating Environments

Work Experience

SENIOR PRODUCTION Engineer
From 2018 NOV – 2020 DEC
Company profile- provides superior Injection Molding production services, as well as high-quality Extrusion of Films, Blow Molding and Thermoforming Disposable products

Job profile-
Handling production planning/ plastic products. Scheduling for manufacturing of various
Handling day-to-day production issues.
Liaising and purchasing raw materials from suppliers, Handled the design and color combination of plastics.
Ensured that the materials used conformed to the specified standards.
Leading, training and guiding the production team.
Making sure that production is cost effective and feasible for the organization.
Checking all machines involved in production and utilizing technical knowledge
Effectively to maximize productivity and profit.
Increasing productivity by organizing resources effectively like available machines,
Workforce available and workspace.
Communicating with employees and colleagues to increase workflow.
Developing an efficient and flexible start-up and finish time for the production line to
Increase production time and profits.
Attending daily operation meeting with management to keep track of production schedules.
Distributed workload to operators to achieve maximum production.
Prepare all specifications of all plastic processes and execute all gages to maintain optimal quality and assist to design all control plans.
Monitor all manufacturing processes and maintain optimization of all equipment’s and provide support to all ISO structure.
Provide support to all purchase and design department to develop plastic tools for injection molding equipment’s and perform root cause analysis for all injection molding.
Develop production program and guidelines to support company objectives.
Defining daily tasks and setting directions for the maintenance team.
Standard development and creation of procedures and methods.
Maintain spare parts inventory. Identify and order needed parts, maintain tracking system.
Training and directing the training of maintenance associates to support production requirements.
Troubleshot technical problems in all production lines.
Analyzed daily tool consumption to analyze flow of activities.
Develop and install all new injection molding equipment’s and document all implementation processes for all molded products.
Schedule equipment maintenance and inspection on regular basis, attending breakdowns and initiate corrective action.
Communicate with machine part suppliers for special items.
Has overall responsibility for maintenance, to take care of the entire maintenance records machines.
Divide the maintenance job team in proper way and fully involve in this to avoid any break down in machine.
make effective preventive maintenance plan for all the machines.
keep minimum label of spare part to avoid any break down in machine.
Maintain the machine function as normal & its system as given by machine supplier instruction and change oil and necessary thing as per recommend.
If any machine is off due to no plan at that time I should plan to do the general maintenance and keep the machine ready to run in proper way.
The entire machine should have proper protection to avoid any damages & break down.
All the spare head & all should be kept in proper place & in proper way.
Responsible for maintain all the documentation as per ISO.
Recommend cost reduction initiatives while maintaining quality standards.
Monitor production activities and adjust schedules for on-time delivery.
Identify delays and accordingly adjust schedules to meet deadlines.
Provide excellent customer service and ensure customer satisfaction.
Assist in new product development and enhancements.
Ensure that finished products meet quality standards and customer specifications.
Resolve production issues and escalate unresolved issues to management promptly.

DEPUTY (PRODUCTION & MAINTENANCE) IN-CHARGE
From 2017 JAN – 2018 MARCH
Company profile- involved in manufacturing of Blow Molded and PET bottles

Production Engineer
From 2013 June To 2015 August
Company Profile: Have wide range of injection machines up to 1350 ton, and blow mould machine, single ext-ruder to twin screw ext-ruder. Can produce so many products ranging from gram to 10 kilo into market demand. As air 
Suppliers to manufacturers of cooler, air conditioner, freezers, chairs and so on in gulf countries.
Job Profile:
Handling production planning/scheduling for manufacturing of various plastic products
Handling day-to-day production issues
Liaising closely with all departments on fulfilling delivery requirement
Liaising and purchasing raw materials from suppliers
Leading, training and guiding the production team
Making sure that production is cost effective and feasible for the organization
Checking all machines involved in production and utilizing technical knowledge
Effectively to maximize productivity and profit
Increasing productivity by organizing resources effectively like available machines,
Workforce available and workspace
Communicating with employees and colleagues to increase workflow
Developing an efficient and flexible start-up and finish time for the production line to
Increase production time and profits.
Attending daily operation meeting with management to keep track of production schedules.
Handled the design and color combination of plastics.
Ensured that the materials used conformed to the specified standards.
Implemented radical steps in maximizing the overall efficiency of production machines.
Distributed workload to operators to achieve maximum production.
Troubleshot technical problems in all production lines.
Analyzed daily tool consumption to analyze flow of activities.
Develop and install all new injection molding equipment's and document all implementation processes for all molded products.
Prepare all specifications of all plastic processes and execute all gages to maintain optimal quality and assist to design all control plans.
Monitor all manufacturing processes and maintain optimization of all equipment's and provide support to all ISO structure.
Provide support to all purchase and design department to develop plastic tools for injection molding equipment's and perform root cause analysis for all injection molding.
Develop production program and guidelines to support company objectives.
Schedule equipment maintenance and inspection on regular basis.
Recommend cost reduction initiatives while maintaining quality standards.
Monitor production activities and adjust schedules for on-time delivery.
Determine production requirements based on plant capacity and production
Specifications.
Identify delays and accordingly adjust schedules to meet deadlines.
Provide excellent customer service and ensure customer satisfaction.
Assist in new product development and enhancements.
Ensure that finished products meet quality standards and customer specifications.
Resolve production issues and escalate unresolved issues to management promptly. 

Production Engineer
From 2011 to 2013
Company Name: Vijaya Plastic

Production Engineer
From May 2009 to April 2011
Company Name: Liners India Limited
Company Profile: Liners India Limited is an ISO/TS 16949:2002 certified company, market leader in manufacturing centrifugally cast cylinder liners for diesel automotive engines.
Produces 80+ models of cylinder liners in Grey and Ductile iron ranging from 50mm to 150mm diameter bore size and length ranging from 150mm-300mm.
Suppliers to manufacturers of heavy, medium and light commercial vehicles, agricultural tractors and diesel engines worldwide.

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