• Gender: Male
• Age: 33
• Designation: Sr. Engineer
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 9.6 Year(s)

Education

B.Tech From Lingayas University, In 2014 With 72%

SSC From Hindu Sec School with 70% in 2010

Skill Sets

Summer training in ESCORTS LTD.
6 Month in TALBROS AUTOMOTIVE COMPONENTS LTD.
3MONTH in ESCORTS LTD .
3 days training of improvement of Engineering skills by Havells .

Technical Skills
Processing, Trouble Shooting & New Set-Up Installation in Injection Moulding Machine (Electric, Hydraulic).
Machines - From 1300 Tons To 50 Tons of (JSW, FERROMATIK, FANUC, L&T, TOSHIBA, WITTMEN Batten Filed )
Automation - 3 Axis Robot With Conveyor System of (yudo & wittmann & Borunte & Think Way ) , Automatic Material Feeding System, QMCS , Material Mixer With Master batch.
Material - PC, PP, ABS, PPGF, NYLON, PES, LUBRICOM, PBT.
Knowledge of Maintenance of Moulding Machines of Hydraulic and Electric Machines
Experience of new set-up installation of 56 Machines (Toshiba, Haitan) and 2 & 3 Axis robotic Arm’s (Borunte & Think way) installation.

Work Experience

Sr.Engineer
Since Jun 2016 – Current
Company Profile: Leading manufacturer of Electrical Wiring Accomplices.

Job profile-
Heading the High Precision Injection Moulding set up of 56 Machines from 40 ton to 25O Tons capacity.
Manufacturing 40Million Moulded parts monthly with less than 0.4% defective parts
Responsible for Handling Running Change & New Product Development. Introduced Signia Switches Range, Fabio-Studio, MCB X7 , Easy Push Switches
Introduced Master Batch Development for 21 Colours , Saving of ~1 CR. Per annum
Completed capacity enhancement project by Installing 26 Robotics Arm (Pick & place) with Auto-degating ,which saves ~ 0.5 Man /Machine
Completed power saving project by implementing Heater Jacket on Machine Barrel ,which saves ~ 20% power consumption
Successfully Launched Tool Automation System in SAP for Tools & Dies for better monitoring of Tools Life , Preventive Schedule & Downtime Study
Calculation of Man & Machine for Production scheduling basis on Current Month Requirement raised by PPC & Requisition raised for Material availability to Support Function (MM/HR)
Generating & Maintaining Daily, weekly, Monthly Shortage of parts & handover to Production Department & coordination with them for Material flow to Finish Goods.
Involved in managing, coordinating & controlling overall operational aspect including Revenue growth, Profit, Manufacturing activities & operations to achieve daily production targets as per desired quality & cost standards, product development, plant maintenance, support functions and financial reporting & compliance.
Identifying scope for planning / implementing technological changes to enhance efficiency. Implementing modifications in equipment, process flow, working practices, consumables, etc. for controlling and reducing conversion cost per unit produced.
Spearheading production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control.
Reporting to and getting instruction from Joint General Manager of operation.
Maintain All ISO 9001:2000, ISO 14001, and OHSAS 18001 in Plastic Engineering Department

Engineer Of Injection Moulding
Since June 2014 – May 2016
Company Profile: Manufacturer of industrial hot runner plastic injection molding, automatic plastic injection molding & precision injection moulding machine

Job Profile:
Preparation of Monthly & daily OEE & MIS machine net utilization reports.
Monitoring & optimization of standard cycle time of different running products.
Involve in mould changing & mould setting on the machine.
Attending process trouble shooting & quality issues of running products.
Reporting to mould problem & machine problems to respective department and Resolve.
Monitoring of All Automation Equipment Successfully Running.
Tracking the completion of non-conformity & eradication of non-conformance process by implementing the use of CAPA (Corrective action & Preventive action) to avoid non conformance's
Prioritizing the scrap percentage reduction in accordance with the production
Preparation of operators & supervisors monthly shift schedule.

Certificates & Projects
Underwent a Certification Course in Auto-CAD 2D & 3D from CADD-Centre, (MECHANICAL DESIGNING)
3D Designing software PRO-E Certification from CADD –Centre , (MECHANICAL DESIGIN)
FASTEST FABRICATION certification in AEROMODELING from SAHADHA UNIVERSITY
Production and operation Management from IACT.
7QC tools From Havells India Ltd
Implementation of Heater Jackets on Barrels of Machine Saving 20% Power Consumption.
Implementation of Robotic Arms and Running Successful Saving of 1.2 avg. manpower on Each Machines.
Implementation of 24Machines With Robotic Arms Increase Production 26% & Reduction of Manpower 19%.
Certificate of Master Batch Development in Havells india LTD.
Certificate of Tool Master Automation in Havells India LTD.