Ref. No. : CA - 16979 - (Production Planning - Plastic Products and Processing – with 18.1 years in Plastic Industry)

Education

PG-Diploma in Plastics Processing And Testing From CIPET, Amritsar in 2007 with 78%

B.Sc. (With Chemistry, Industrial Chemistry and Mathematics) From MCM DAV College Kangra,
HPU-Shimla in 2003 with 59%

Skill Sets

Plastics injection moulding professional with over 09 years experience with automotive and electrical/switchgears products manufacturing companies. Expert in working with Plastics Injection Moulding Machines/IMM, Fanuc Roboshot, Engel, Krauss Maffei, Wittmann Battenfeld, L&T, Ferromatic Milacron, Hairi China, Windsor and having sound knowledge of IMM accessories like robot, MTC & Chiller
Hands-on experience in coordinating & processing with of Plastics raw materials PC, PMMA, PA-6, PA- 66, PBT, Polyacetal, ABS, PS, PES, PP, HDPE, LDPE and running of Plastics Injection Moulding mould’s, two plate, three plate, cold runner, hot sprue, hot runner, multi cavity and family mould’s
Resourceful in interfacing with R&D for development of new product according to customer’s requirement for understanding their technical requirements

Excellent relationship management and negotiation skills in swiftly ramping up production operations

Work Experience

Engineer Moulding Process
Since Jan 2014
Company Profile: Manufacturer, Supplier, Trading Company of Switch boxes, panel boards etc. 
Key Result Areas:
Conceptualizing & screening projects and conducting feasibility studies & research and coordinating to determine the viability based on the technical, financial & economic parameters
Designing & implementing systems, processes and procedures to facilitate smooth functioning of process operations and enhance efficiency
Spearheading production activities involving working out requirements & monitoring overall plant operations for ensuring timely completion.
Managing operations for new products or improvement of existing products with thrust on reducing product cost
Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of production targets
Reviewing inventory levels and indenting fresh requirements for production; monitoring factors affecting supply chain to analyze material shortage
Formulating standard operating procedures for new processes / equipment for ensuring environment, health & safety aspects
Reviewing daily production, OEE/TEEP reports and coordinating with respective shift to avert failures in production since Jan,2014 year
Setting of process parameters, troubleshooting processing, control limits of each parameter, standardization of process for maximum productivity, optimum energy saving and cost cutting
Leading continuous improvement related to moulding equipment, tooling and process

Significant Achievements
Managed to reduce cycle time, increased of moulding yield, decreased rate of rejection by optimal use of man, machine & material
Supported new mold/part development & maturation from in-house tool room and outsourcing, coordinated for new parts mold and raw material trial and their approval since Jan,2014 year
Scientific injection moulding process study and commercial experience like process costs calculation, mold cost calculation, machine hour rates, since Jan,2014 year
Evaluated training needs and imparted training to IMM operators, mould setter and foreman to 22 personnel since Jan,2014 year
Recognized for achieving the production targets by 95% and above efficiency
Reduced the production cycle time by average 15.2% for 38 Injection Mould’s it results improved plant/IMM capability 15.2%
Condensed the wastage of raw material by 10.7% by reducing rejection and purging
Took initiative to run 06 mound’s with robot function, reduced mould changeover time average 20% for 41 mould’s by introducing SMED and prepared pictorial mould unloading and loading work instructions/ procedures to streamline/enhance production process

Sr.Engineer Moulding process, Production
Company Profile: Manufacturer of Switches
Job Profile:
Significant Achievements
Supported to establish (set-up) and effectively run two new plants of 18 & 20 injection moulding machines with fully automatic central raw material conveying system and accessories
Tested (trial) and product ionized (maturation) more than 300
Injection moulding mould’s of new projects. (Four new ranges mould’s for Electrical Wiring Accessories/ Modular Switches/ MCB/MCCB)
Started and run in production MCB Plastic Latch mould in PES raw material and OEE report implemented in moulding

Engineer Moulding process, Production 
Dec 2007 to Mar 2010
Company Name: JSK International
Company Profile: Manufacturers & Exporters of EWA /Electrical Switches & Accessories

Engineer Moulding
Sep 2006 to Dec 2007
Company Name: Fiem Industries Ltd
Company Profile:  ISO/TS 16949: 2009 & ISO 14001: 2004 certified companies engaged in manufacturing of two and four wheelers, Automotive Lighting, Signaling Equipment’s, Rear Fenders, Seat Base and Mirrors

Future Goals

Expert in working with Plastics Injection Moulding Machines/IMM, Fanuc Roboshot, Engel, Krauss Maffei, Wittmann Battenfeld, L&T, Ferromatic Milacron, Hairi China, Windsor, process faults troubleshooting and having sound knowledge of IMM accessories like robot, MTC & Chiller

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