• Gender: Male
• Age: 53
• Designation: Engineer
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  170000 /Annum
• Expected Gross Salary: INR  185000 /Annum
• Preferred Location: Anywhere in India
• Work Experience: 21.3 Year(s)

Education

Post Graduate Diploma in Plastics Processing Technology from CIPET, Chennai in 2000
Bachelor of Science Chemistry from University of Madrurai, Kamaraj in 1995

Skill Sets

7 years experience in Production Operations, Process Improvement/ Cost Reductions, / Troubleshooting, Resource Planning and Control
Proficient in managing various production operations as per the set parameters & standards as well as experience of developing procedures for operational excellence.
Demonstrated abilities in effective work planning, as well as implementing various cost control measures.
Record of resolving all troubleshooting issues for the machineries in the plant.
Skilled at inspiring confidence, leading as well as building loyal, high-performance teams.

Work Experience

Manufacturing Engineering Technician
Oct 2007 - April 2009
Company Profile : Engaged in manufacturing electronic assembly for CTV, Audio, white goods and set top boxes etc
Job Profile :
Managing the overall operations in the assembly process.
Implementing the process cycle time reduction.
Handling the do machine installation work whenever a new machine does come to the factory or machines shifting from one place to other place
Coordinating with:
IE for Machines and ensuring the lines are placed in proper manner
Team head and checking working instruction, visual aids and VQD for any correction.
Overseeing the loading, unloading and setting to the horn and fixture carrying out the start-up approval to take from OBA.
Attend the process trouble suiting the usw m/cs and protective foil m/s
Key roll in maintaining the yield and efficiency datas
Maintaining work instruction, process flow control plan, program sheet and the reaction plan for all machines.
Played a vital role in troubleshooting during welding and foil fixing.
Adeptly handled the mechanical or electrical maintenance problems.
Deftly carried out the online analysis to increase yield and control rejection minimum level.
Successfully handled the shift-wise updation of:
The yield and prepared downtime reports.
Corrective action for shift down time.
Maintaining the daily, weekly and monthly wise check list.
Successfully handled the trouble shooting of the assembling area problems:
Partial welding finding vacuum suction cylinder problem
Partial welding finding vacuum suction bush damage problem

Sr. Engineer Manufacturing
Dec 2006 - Oct 2007
Company Profile : Manufacturing plastics engineering components
Job Profile :
Handling production activities in compliance with the quality criterias
Deftly carried out the troubleshooting of the Moulding Process.
Successfully handled the shift-wise updating of:
The OEE and prepared downtime reports.
Corrective action for shift down time.
Maintaining the daily, weekly and monthly wise trend chart of production datas.
Successfully handled the trouble shooting of the process problems.
Deftly handled the housekeeping of Production Shop Floor.
Played a vital role in maintaining the 3C and 5S System

Production Engineer
Sept 2005 - Sept 2006
Arham Plastic Ltd., Manufacturing PET Preform, Engineering components and commodity plastics to Pepsi and National Polyplastics
Job Profile :
Overseeing the complete production supervision.
Imparting training to the workers for better production and maximum utilisation of machineries.
Maintaining work instruction, process flow control plan, program sheet and the reaction plan for all machines.
Preparing the Machine and Production Utilisation Report.
Deftly carried out the troubleshooting of the Moulding Process.
Key roll of maintaining the daily, weekly production, OEE and down time data’s
To submit the corrective action reports for my superior.
Deftly handled the housekeeping of Production Shop Floor.
Played a vital role in maintaining the 3C and 5S System.
Successfully co-ordinate to the Internal Calibrations such as Timer Calibrations and Thermocouple Calibrations.

Production In-Charge
Oct 2002 - Aug 2005
Southern Polymers, Manufacturing plastics engineering components to Brakes India Ltd, Mando Brakes India Ltd., Echlin India Ltd. and Indrad Auto components.
Job Profile :
Supervising the production and quality operations and coordinating reviews.
Imparting training to the workers for ensuring better production and maximum utilisation of machineries.
Maintaining the work instruction, process flow control plan, program sheet and reaction plan.
Ensuring optimum stock levels of critical spares, raw materials and other consumables at defined frequencies.
Handling the preventive and breakdown machine maintenance and servicing for all machines.
Played a vital role in troubleshooting the moulding process.
Maintaining the daily, weekly and monthly wise trend chart of production as well as process parameter data’s.
Adeptly handled maintenance of statistical process control for special characteristics in the customer drawings.
Vital role in carrying out the housekeeping of the production shop floor.

Junior Engineer - Production
Sept 2001 - Aug 2002
Sumi Motherson Innovative Engineering Ltd, Manufacturers of Engineering Plastics Components for automobiles such as Ford India Ltd., Hyundai Motor India Ltd., Suspa Pvt. Ltd
Job Profile :
Handling the monitoring & supervising of the production operations.
Carrying out the mould loading & unloading and process parameter setting as per the production plan.
Performing the hourly production, process monitoring and job setup verification.
Preventive maintenance of machines and moulds.
Preparing the machine and production utilisation report.
Attend the process trouble shooting the m/cs.
Key roll in maintaining the production utilization and efficiency datas
To maintaining the mould break down datas and corrective action data’s of m/cs break down.
Playing vital roll of 5S and 3C Systems

Future Goals

Seeking challenging assignments in Production Operations, Process Improvement/ Cost Reductions / Troubleshooting, Resource planning in an organisation of high repute.