• Gender: Male
• Age: 43
• Designation: Engineer
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  210000 /Annum
• Expected Gross Salary: INR  250000 /Annum
• Preferred Country: India
• Notice Period: 10  Days
• Preferred Location: Chennai, Bangalore, Andhra Pradesh, Kerala
• Work Experience: 20.5 Year(s)

Education

Currently doing M.B.A. (Production) From Madurai Kamaraj University (DDE)
PGD – PPT From CIPET, Guindy, Chennai. Aug 2004 - II Class.
B.Sc. (Physics) From Sourashtra College, Madurai April 2003 - I Class

Skill Sets

Technical and Soft Skills
Strong Analytical and problem solving skills.
Proficient in execution of production planning and control, cycle time reduction. rejection control and waste elimination.
Excellent plastic molding process trouble shooting skills.
A very good team player and have lead teams with multiple tasks.
Quality consciousness, flexible & customer focused.

Work Experience

Engineer, Production
Since November 2008
Company Profile: An ISO 9001, ISO 14001certified company at he leading edge of composite core material development. Pioneered the use of the Sandwich Concept to make structures that are significantly Lighter and Stronger. Supplying a wide range of markets including marine, wind energy, transportation, aerospace and industry
Job Profile:
Responsible for day to day production activities.
Co ordination with PPC department for execution of planning.
Attending and guiding the production team in the process related problem and trouble shooting.
Redressel to the customer complaints and requirements.
Maintaining 5S & 3C.
Controlling rejection level.
Train the operators and technicians.
Monitoring all the production measurable.
Drive the team members to achieve production targets.
Working together with quality department for achieving good quality level.
Achievements done:
Using rejection sheets, framed out the FRP pallet for storing in house materials
Increased productivity in expansion from 10/ oven to 13/oven for 8 hours
Reducing rejection, by joining and rework the same to make OK sheets

Junior Engineer, Production
From May 2005 to Oct 2008
Pricol Limited, Coimbatore
Job Profile :
Handled assignments in Planning, Production, Quality Systems, Maintenance etc.
Raw material planning and Monitoring Inventory
Machine planning & scheduling
Tool maintenance
Odo assembly line production planning
Production / Efficiency monitoring by shop floor control system
Solving day to day problems in Machines & Tools
Controlling non – conformities by using of Quality control tools like QCC, 10 step approach, Why Why analysis, etc.
Supporting Kanban System
Follow up Tool Room for Tool modifications / corrections
Monitoring M/c utilization and Down Time reduction through TPM
Process stabilization for vendor end.
Improving and implementing of TPM & TQM activities
Continuous improvement - Kaizens, Poka-Yoke suggestions
Monitoring and maintaining QS9000, EMS (ISO 14001), QS/TS16949 records
5S Champion for entire shop floor
SBU Analysis
Six sigma projects
L&T moulding M/C’S from 40 tons to 250 tons
Klockner Windsor’s M/C’S From 30 tons to 300 tons
Nessei vertical moulding M/C’s from 80 tons to 250 tons
Moulding M/C’s from 15 tons to 50 tons
Hot stamping machine
All type of simple two plated and three plated moulds
Split type Moulds
Core pulling attached moulds
Hot Sprue system moulds
Hot Runner System Moulds
Handled all types of Engineering plastics like PMMA, PA, POM, PBT, all types of Commodity Plastics like PP, PS, PE, ABS, etc.,all types of Specialty plastics like PPS, Modified PPO, PU, etc. and Talc, Calcite, Mineral, EPDM, and Glass filled materials.

Technician Trainee, Production
From Aug. 2004 to April 2005
TATA Auto Plastics is a joint venture of M/s. TATA Motors. The company is involved in manufacturing of Injection Moulds for the Indica four wheeler components like Dashboard, Bumper, Front Door, Rear Door, Air-Condition controller unit.
Job Profile :
Co-ordination with PPC for schedules and Production targets
Preparation of weekly and monthly schedule
Preparation for machine utilization reports and operator efficiency reports
Preparation of shift production report, down time report and rejection report for all injection moulding machines.
Responsible for Quality Control
Preparation of daily raw material requirement report.
Preparation for machine utilization reports and operator efficiency reports
Preparation of daily production report, down time report and rejection report
Programming, maintenance and mould proving.
Achievements:
Best team leader for changing the mold changeover time reduction from 1 hr to 20 min.
Using regrind material, by scrapping and mixing with virgin in online process

Achievements
Award winner in TPM for analyzing and reducing the down time in injection molding machine for the year 2006
Best Team leader award for conducting and improving the productivity through the QCC.
Award winner for yield improvement by introducing the re-process material and reducing the component cost
Improvement done through Lean manufacturing for the single process/product flow in the odo assembly line

Future Goals

Willing to work in 24*7 hours and leading the company to the zenith in the rating area and adopting for new systems and technology to the earliest possible time