Ref. No. : CA - 7771 - (Production - Moulding – with 24.6 years in Plastic Industry)

Education

Pursuing Graduate Diploma in Packaging from IIP, Mumbai since 2009.
MBA Operation management from I.G.N.OU, New Delhi in 2006
Post Graduate Diploma in Plastic Technology from Central Institute of Plastic Engineering & Technology, Lucknow in 2001
B.Sc. Industrial Chemistry from A.R.S.D .Delhi University in 1998

Skill Sets

Production/Packaging engineer injection molding of mass manufacturing packaging unit.

Work Experience

Engineer (Packaging)
Since May 2002
Company Profile: Leading producer of storage media (CD, DVD, Jewelcase Cakebox, Floppy, etc.)
KEY RESULT AREAS:
Looking after packaging production and development for the packaging of sophisticated optical storage/ Solid state media products as a packaging in charge.
Exposure to handle ultra advance shop floor operation of high speed injection molding machines (JSW), Sumitomo and auxiliaries with optimum use of machine efficiency, raw material, method and manpower.
Involvement in TPM, KAIZEN, 5’s’, DOE, SIX SIGMA, and SPC activities as a leader for system improvement and driving team member to achieve target in stipulated time-frame.
Handling of different improvement projects and cost reduction projects in packaging.
Coordinating for solving packaging material problems.
Vendor development and product development.
Conducting mold and material trials and provide technical assistance for the improvement.
Ensure world class quality and minimized wastage.
Participation in different training programmes.

Major Achievement:-
Developed cake boxes for packing of 10CD, and 25 CD.
Developed OPS pouches for shrink wrapping.
Reduced GSM of corrugated items.
Raw material/Master batch cost reduction.
Wt. reduction of plastics component (application of DoE technique).
Cycle time reduction
Use of recycle material.
New vendors/ supplier development
Reduction in consumption of LLDPE and LDPE stretch wrapping films by 20% through adequate setting of stretch wrapping m/c’.

Trainee engineer (injection molding).
Aug-2001 to April -2002
LIT India Pvt. Ltd.

Rewards & recognition (R&R):
Cost saving Suggestion scheme award
Best employee Nov-06
Best appreciation kaizen
3-year/5-year long service award
Yellow belt certificate (FASTRACK/SIX SIGMA)
On the spot award
Safety competition award in FIRST AID and SAFETY QUIZ.

AREA OF EXPERTISE:-
PACKAGING DEVLOPMENT:-
Overseeing the gamut of packaging of various products.
Actively involved in conducting packaging compatibility studies and testing the transport worthiness of packaging materials
Involved in packaging development activities right from the concept of conceptualization.
Handling installation of packaging facilities for short term and long term production requirements
Instrumental in identifying domestic as well as international source of packaging materials.

PRODUCTION OF PLASTIC PACKAGING PRODUCTS:-
In-depth technical knowledge of various plastic material, their processing technique, M/c’, mold and related auxiliaries robot, hot runner controller and chillers.
Good hand in processing of PC, PC/ABS, PS, PP, POM, Nylon 6, Nylon 66 etc material for the Optical/solid state media container through injection molding.
Well versed in trouble shooting, and process optimization and quality systems.
Exposure to work under modern manufacturing technique like ISO, TPM, 5’ S, Six Sigma, DOE, etc.

VENDOR DEVLOPMENT:-
Identified and developing a dedicated and alternate vendor source for achieving cost effective purchase of packaging materials and reduction in delivery time.
Assessed the performance of vendors based on various criterions such as infrastructure, technical know-how, machineries, location, cost and quality system.




Future Goals

I want to sell out talent in the field of production/ packaging to improve the talent and hence the growth of organisation.

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