Ref. No. : CA - 9361 - (Production - Moulding – with 17.9 years in Plastic Industry)

Education

MBA (Operation Management) From IMT-CDL Ghaziabad
Post Graduate Diploma In Plastics Processing & Testing From CIPET in 2006
M.Sc (Chemistry) From St. Andrews College Gorakhpur in 2005


Skill Sets

A dynamic professional with over 4+ years of experience in Injection Moulding / polymer compounding & testing process across the Industry
Core strengths in Moulding, New product trial & validation, Vendor Development, Quality tools, Raw material handling, Value Engineering, ISO 9001 activities, etc.
Proficient in application of quality & productivity improvement techniques viz six sigma, quality circle.
Excellent man-management, time management and leadership skills.

Work Experience

Engineer - Injection Moulding
Since April 2008
Company Profile: One of the leading producer of storage media (CD, DVD, etc.) and its packaging (jewel case, Cake box, Pen drives)
Job Profile:
Handling Production / Shift to ensure the production / quality / packaging / FG timely delivery.
Initiating Documentation as per ISO 9000, 14001, 18001 & SA8000
Contribute technical inputs in enhancing quality control mechanism to meet international quality standards.
Manage a team and mentor them adeptly towards optimum productivity
Play a key role in solving problems during development and production of that particular component
Accountable for stabilizing the processes and also involved in process development with the core team.
To achieve rated production by proper utilization of man, machine, materials.
To co-ordinate with mould and machine maintenance dept. during breakdown.
Responsible for daily production planning of shop floor as per quality and better process running.
Responsible for achieving monthly production targets of shop and Manpower management.
Implementing TQM policy in working area such as 5S, Kaizen, 7 QC tools for Problem solving process.
Key Accomplishments:
Worked on ERP-RAMCO (Material and finished goods transaction)
Instrumental at Process Optimization, Utilization of man & m/c.
Worked on High technology Inj. moulding m/c (JSW Electric, Sumitomo, Netstal),
Honored with Best appreciation kaizen & 3-year long service award
Yellow belt certificate (FASTRACK/SIX SIGMA).

Production Engineer (Injection moulding)
March 2007 - April 2008
Company Profile: Engaged in Design, Manufacture & Supply of Injection Molded Plastic components, Sub Assemblies & Assemblies as per customer requirements & specifications. The company is dealing with LG, Whirlpool, Godrej, Electrolux, Mahindra and Ordinance factory etc.
Job Profile:
Attend breakdowns of injection moulding machines
Organizing mould movement as per planning.
To set the process parameters of different polymers & solve the processing problems related to quality of products.
Responsible for good production
Maintaining 5S
Achieving production target with optimum efficiency.
Ensuring quality standards.
Process inspection, data sheet evaluation, rejection analysis.
Setting machine parameters and controlling troubleshooting area’s of the machines.
Maintaining all documents with regards to QC Standard.

Industrial Training:
6 Month Industrial training in Sperry Plast Ltd. as a QA.
Sperry Plast is the compounding division of Plastic material like TPR, TPE, TPU, TPO, PP, HIPS, Nylon and ABS etc.
Testing equipments-LLOYDS UTM M/C (Tensile & flexural strength), Impact strength m/c, Melting Point Apparatus, HDT testor MFI testor ASTM Distillation Apparatus, Viscometer and doing their calibration time to time to maintain the accuracy level.

Machine Handling:
Electronica-180 Injection Moulding Machine
Netstal Discjet Injection Moulding Machine-80 ton
Sumitomo Injection Moulding Machine
JSW ELECTRIC Injection Moulding Machine
L & T Injection Moulding Machine

Material Used:
Poly ether sulphone, PMMA, Nylon-6 & 66, Poly oxy methylene (Delrin), ABS, HIPS, GPPS, Cellulose acetate, PP, PE, PC

Practical Exposure:
Processing: Injection Moulding, Extrusion and compression molding
Testing: MFI, Density, Impact strength, Tensile Strength, Hardness, Ash & Moisture contents

Future Goals

Higher Managerial Role

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