• Gender: Male
• Age: 41
• Designation: Engineer
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 18.5 Year(s)

Education

P.G Diploma in Plastic Processing And Testing From Central Institute of Plastic Engineering & Technology, with 82%

B.sc (Physics) From Bharathidasan University Thirchirappali, TN with 68%

H.S.C. From S M Hindu Higher Secondary school Sirkali, TN with 56%

Skill Sets

Computer Proficiency:
Operating System : Win 95 / 98 / 2000
Packages : Ms Word, MS Excel, MS Access, Ms PowerPoint

Team and Interpersonal skills
Excellent team player, Innovative, Interpersonal, Administrative and Quick Learner.
Extremely receptive to new ideas and learning.
Plans and develops new products of high quality, thinks ‘outside the square’, considering the whole process and performs the best by paying attention to detail with “Can-do” attitude and flexibility .

Work Experience

Engineer - PPC
Since Oct 2011
Company Profile: Automobile components manufacturing
Job Profile:
Assignment - production Plan Execution, OEE Monitoring, Customer PPM, Molding Process , Validation, Customer Delivery Score, Quality assurance & Control .
Active participation in a cross-functional team that provides manufacturing engineering support to all manufacturing operations inside the company.
Analyzes molding equipment, molding processes, molding operations, to suggest and validate improvements in the molding process.
Validate changes to molding process and ensure that process changes improve or maintain downstream quality levels.
Conducting molding trials to achieve process optimization, and process capability on key critical to quality (CTQs) parameters of the molding process
Molding cycle time reduction
Monitoring operational standards inside the molding department.
Attending on Customer complaints and working on CAPAs along with Quality Verticals

Junior Engineer
July 2007 to Sep 2011.
Company Profile: Leading Electro Mechanical Component manufacturing Company
Job Profile :
Assignment - : Trouble shooting, Process setting, Robot Programming & Supervision.          
To coordinate the team members and activities in improving production efficiency and reduce reduction.
Troubleshooting & work with Expats, Engineers, Technicians, Group Leaders to improve yield and reduce cycle time and execute plans for continuous improvements in systems and methods.
Process Setting, Machine allotment according production plan, Expedite Mold allotment for maintenance & Manpower handling.
New Robot Setting & Programming (Basic/Advanced / Tray server). 
New mold trail, VPT & CPK trail setting.
Process Optimization, Controlling of Parameters.
Preparation of Production & Rejection analysis, TED, CAPA etc. 
Trainer for Technicians, Group Leaders & Operators
To practice 5S and create conducive environment for good housekeeping and safety.
To keep and practice the shop floor in control according to OHSAS & EHS standards.
   
Production supervisor 
June 2006 to June 2007.
Company Name : BESMAK components India (P) Ltd. 
Company Profile : Automobile components manufacturing
Job Profile :
Assignment - Production planning control, manpower & material plan, Trouble shooting
Shop-Floor supervision.
Trouble shooting 
To coordinate the team effort and activities in improving production efficiency
To practice 5S and create conducive environment for good housekeeping and safety.
Responsible for meeting daily operational matrix such as quality, shipment, scrap and cost. Preparing monthly report and analysis preparation
Oversees the daily activity of requesting / issuing activities for the Production Operation and shift arrangement.
Implementing KAIZEN & POKA YOKE.
Preparation of Rejection analysis setting by fishbone chart, Activity network chart, Check sheets & PDCA

Technical Expertise
Processing Skills - Advanced and Hydraulic Injection Molding Machines  
Machines used - FANUC, Sumitomo, ENGEL, Supermaster, L&T Demage, JSW,
Kruassmafai, ferromatik Milacron 
Material used - PP, PA6,PC, POM, ABS, PC+ABS, TPU, PA6GF,PA66GF.
Robots used - ABB, ENGEL, YUSHIN,WEMO   
Robot Operating Systems - Tray server/Teach-in programming.

Skill & Area of Interest:
Manufacturing Techniques, Process Optimization
Process analysis &  Standardization in Injection Molding 
Testing & Quality Control 
Mold & Machine Maintenance.

Experience Summary:
8 years experience in a manufacturing environment involving plastic injection molding.
Knowledge of statistical techniques 
Some knowledge of machining, tools, fixtures
Working experience with mechanical and metrology instrumentation
Good verbal/written communication skills
Advanced PC skills especially Microsoft Excel and PowerPoint
Experience with installation, troubleshooting, of hydraulic and pneumatic control systems.
Ability to be self-motivated.

Future Goals

To seek a challenging position in an organization, who offer a creative work environment in the field of Polymers, which can enable me to foresee the advances in technology and keep abreast my knowledge to the latest